Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
AST0411404

AST0411404

RIA Connect / METZ CONNECT

TERM BLOCK 14POS 45DEG 2.5MM PCB

0

AST1351604

AST1351604

RIA Connect / METZ CONNECT

TERM BLOCK 16POS 45DEG 5MM PCB

0

AST0252104

AST0252104

RIA Connect / METZ CONNECT

TERM BLK 21P SIDE ENTRY 5MM PCB

0

AST0551702

AST0551702

RIA Connect / METZ CONNECT

TERM BLK 17P SIDE ENTRY 5MM PCB

0

AST0411304

AST0411304

RIA Connect / METZ CONNECT

TERM BLOCK 13POS 45DEG 2.5MM PCB

0

AST1251804

AST1251804

RIA Connect / METZ CONNECT

TERM BLK 18POS TOP ENTRY 5MM PCB

0

AST2151302

AST2151302

RIA Connect / METZ CONNECT

TERM BLK 13POS TOP ENTRY 5MM PCB

0

AST1252004

AST1252004

RIA Connect / METZ CONNECT

TERM BLK 20POS TOP ENTRY 5MM PCB

0

AST1351504

AST1351504

RIA Connect / METZ CONNECT

TERM BLOCK 15POS 45DEG 5MM PCB

0

SR99S01VBNN0004

SR99S01VBNN0004

RIA Connect / METZ CONNECT

TERM BLOCK 1POS SIDE ENTRY PCB

0

AST0821906

AST0821906

RIA Connect / METZ CONNECT

TERM BLK 19P TOP ENT 2.54MM PCB

0

AST1252104

AST1252104

RIA Connect / METZ CONNECT

TERM BLK 21POS TOP ENTRY 5MM PCB

0

AST0252304

AST0252304

RIA Connect / METZ CONNECT

TERM BLK 23P SIDE ENTRY 5MM PCB

0

SR99S01VBNN

SR99S01VBNN

RIA Connect / METZ CONNECT

TERM BLOCK 1POS SIDE ENTRY PCB

0

AST0551602

AST0551602

RIA Connect / METZ CONNECT

TERM BLK 16P SIDE ENTRY 5MM PCB

0

AST0552202

AST0552202

RIA Connect / METZ CONNECT

TERM BLK 22P SIDE ENTRY 5MM PCB

0

AST0252004

AST0252004

RIA Connect / METZ CONNECT

TERM BLK 20P SIDE ENTRY 5MM PCB

0

31101120

31101120

RIA Connect / METZ CONNECT

TERM BLK 20P SIDE ENT 5.08MM PCB

0

AST0822206

AST0822206

RIA Connect / METZ CONNECT

TERM BLK 22P TOP ENT 2.54MM PCB

0

AST0252404

AST0252404

RIA Connect / METZ CONNECT

TERM BLK 24P SIDE ENTRY 5MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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