Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
AST2131102

AST2131102

RIA Connect / METZ CONNECT

TERM BLK 11POS TOP ENT 3.5MM PCB

0

AST1351004

AST1351004

RIA Connect / METZ CONNECT

TERM BLOCK 10POS 45DEG 5MM PCB

0

AST1351104

AST1351104

RIA Connect / METZ CONNECT

TERM BLOCK 11POS 45DEG 5MM PCB

0

AST1251104

AST1251104

RIA Connect / METZ CONNECT

TERM BLK 11POS TOP ENTRY 5MM PCB

0

AST0410504

AST0410504

RIA Connect / METZ CONNECT

TERM BLOCK 5POS 45DEG 2.5MM PCB

166

AST2130702

AST2130702

RIA Connect / METZ CONNECT

TERM BLK 7P TOP ENTRY 3.5MM PCB

0

AST0551002

AST0551002

RIA Connect / METZ CONNECT

TERM BLK 10P SIDE ENTRY 5MM PCB

0

31015102

31015102

RIA Connect / METZ CONNECT

TERM BLK 2P SIDE ENT 5.08MM PCB

0

AST1250304

AST1250304

RIA Connect / METZ CONNECT

TERM BLK 3POS TOP ENTRY 5MM PCB

0

SR99S01VBNN07G7

SR99S01VBNN07G7

RIA Connect / METZ CONNECT

TERM BLOCK 1POS SIDE ENTRY PCB

0

AST0550602

AST0550602

RIA Connect / METZ CONNECT

TERM BLK 6POS SIDE ENTRY 5MM PCB

467

AST2130902

AST2130902

RIA Connect / METZ CONNECT

TERM BLK 9P TOP ENTRY 3.5MM PCB

0

AST1350804

AST1350804

RIA Connect / METZ CONNECT

TERM BLOCK 8POS 45DEG 5MM PCB

100

360415

360415

RIA Connect / METZ CONNECT

TERM BLOCK 1POS TOP ENTRY PCB

0

AST2230902

AST2230902

RIA Connect / METZ CONNECT

TERM BLK 9POS SIDE ENT 3.5MM PCB

0

AST2230702

AST2230702

RIA Connect / METZ CONNECT

TERM BLK 7POS SIDE ENT 3.5MM PCB

0

SM99S01VBNN07G7

SM99S01VBNN07G7

RIA Connect / METZ CONNECT

TERM BLOCK 1POS SIDE ENTRY SMD

0

AST1350704

AST1350704

RIA Connect / METZ CONNECT

TERM BLOCK 7POS 45DEG 5MM PCB

0

SR99S01VBNN08G7

SR99S01VBNN08G7

RIA Connect / METZ CONNECT

TERM BLOCK 1POS SIDE ENTRY PCB

0

AST2130502

AST2130502

RIA Connect / METZ CONNECT

TERM BLK 5P TOP ENTRY 3.5MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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