Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
AST0822306

AST0822306

RIA Connect / METZ CONNECT

TERM BLK 23P TOP ENT 2.54MM PCB

0

31101117

31101117

RIA Connect / METZ CONNECT

TERM BLK 17P SIDE ENT 5.08MM PCB

0

AST0552402

AST0552402

RIA Connect / METZ CONNECT

TERM BLK 24P SIDE ENTRY 5MM PCB

0

AST1352204

AST1352204

RIA Connect / METZ CONNECT

TERM BLOCK 22POS 45DEG 5MM PCB

0

AST0551402

AST0551402

RIA Connect / METZ CONNECT

TERM BLK 14P SIDE ENTRY 5MM PCB

0

AST1251604

AST1251604

RIA Connect / METZ CONNECT

TERM BLK 16POS TOP ENTRY 5MM PCB

0

AST0552102

AST0552102

RIA Connect / METZ CONNECT

TERM BLK 21P SIDE ENTRY 5MM PCB

0

AST0410704

AST0410704

RIA Connect / METZ CONNECT

TERM BLOCK 7POS 45DEG 2.5MM PCB

0

AST0251404

AST0251404

RIA Connect / METZ CONNECT

TERM BLK 14P SIDE ENTRY 5MM PCB

0

SR99S01VBNN0005

SR99S01VBNN0005

RIA Connect / METZ CONNECT

TERM BLOCK 1POS SIDE ENTRY PCB

0

31061116

31061116

RIA Connect / METZ CONNECT

TERM BLK 16POS TOP ENT 3.5MM PCB

0

AST0821806

AST0821806

RIA Connect / METZ CONNECT

TERM BLK 18P TOP ENT 2.54MM PCB

0

31061115

31061115

RIA Connect / METZ CONNECT

TERM BLK 15POS TOP ENT 3.5MM PCB

0

AST1251404

AST1251404

RIA Connect / METZ CONNECT

TERM BLK 14POS TOP ENTRY 5MM PCB

0

31101116

31101116

RIA Connect / METZ CONNECT

TERM BLK 16P SIDE ENT 5.08MM PCB

0

AST2151502

AST2151502

RIA Connect / METZ CONNECT

TERM BLK 15POS TOP ENTRY 5MM PCB

0

AST0412104

AST0412104

RIA Connect / METZ CONNECT

TERM BLOCK 21POS 45DEG 2.5MM PCB

0

AST1251304

AST1251304

RIA Connect / METZ CONNECT

TERM BLK 13POS TOP ENTRY 5MM PCB

0

AST0551302

AST0551302

RIA Connect / METZ CONNECT

TERM BLK 13P SIDE ENTRY 5MM PCB

0

AST0551802

AST0551802

RIA Connect / METZ CONNECT

TERM BLK 18P SIDE ENTRY 5MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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