Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
MHE-132

MHE-132

Altech Corporation

PCB TERM 5MMPS 2PHORIZ16A250VBLK

100

MVE-278

MVE-278

Altech Corporation

PCB TERM 75MMPS 8PVERT15A300VGRN

0

MV-1006

MV-1006

Altech Corporation

PCB TERM BLOCK 1016MMPS 6P VERT

0

MHE-1619

MHE-1619

Altech Corporation

PCB TERM 5MMPIN 19PHORIZ15A250VB

0

MH-2517

MH-2517

Altech Corporation

PCB TERM 508MMPIN SPAC (50) 17PH

0

34.770/02

34.770/02

Altech Corporation

PCB TERM TRIPLE LEVEL 20A AWG GR

0

MV-2521-D

MV-2521-D

Altech Corporation

PCB-TERM DOUBLEPIN 508PS 21P VER

0

MVB-2512

MVB-2512

Altech Corporation

PCB TERM 1016MMPS 12P VERT15A 30

0

MVDK-255

MVDK-255

Altech Corporation

PCB TERMVERTDBL LVL508MMPS 10PNO

0

MVD-2511

MVD-2511

Altech Corporation

PCBTERMVERTDBLDECK508MMPS 22POFF

0

35.159

35.159

Altech Corporation

PCB TERM TOP WIRE 9P 5.08MM AKZ7

0

39.8453

39.8453

Altech Corporation

TERM BLK PCB PUSHIN 3P 7.5MM 20A

300

MVE-1524

MVE-1524

Altech Corporation

PCB TERM 5MMPS 24PVERT10A300VGRN

0

38.2209

38.2209

Altech Corporation

TERM PCB SPR 5MM 9P 15A 45DEG GR

0

MI-256 (45)

MI-256 (45)

Altech Corporation

PCB TERM508MMPS 6P 45 15A300VGRN

0

35.515

35.515

Altech Corporation

TERM BLOCK PCB 15P 5MM AK2200/15

0

MV-2516

MV-2516

Altech Corporation

PCB TERM 508PIN SPACE 16PVERT15A

0

MI-259 (35)

MI-259 (35)

Altech Corporation

PCB TERM 508MMPS 35 DEG 9P 15A 3

0

29.953

29.953

Altech Corporation

TERM BLK PCB FNT 3P 5MM 20A GRY

0

MV-1015

MV-1015

Altech Corporation

PCB TERM BLOCK 1016MMPS 15P VERT

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

RFQ BOM Call Skype Email
Top