Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
MHR-2517

MHR-2517

Altech Corporation

PCB TERM 5MMPS REV HORIZ 17P 15A

0

34.123

34.123

Altech Corporation

TERM BLOCK PCB FNT 23P 58MM 20A

0

30.258

30.258

Altech Corporation

TERM BLK PCB TOP 8P 58MM 20A GRY

0

30.166

30.166

Altech Corporation

TERM BLK PCB TOP 16P 7.5MM 20A G

0

34.406

34.406

Altech Corporation

TERM BLOCK PCB FNT 6P 100MM 20A

0

MV-1517

MV-1517

Altech Corporation

PCB TERM5MMPIN 17PVERT10A300VGRN

0

MVS-133

MVS-133

Altech Corporation

PCB TERM BLOCK 381MMPS 3P VERT 1

0

30.168

30.168

Altech Corporation

TERM BLK PCB TOP 18P 7.5MM 20A G

0

MBE-158

MBE-158

Altech Corporation

PCB TERM 5MMPIN 8PVERT10A300V GR

50

MVE-2523

MVE-2523

Altech Corporation

PCB TERM 5MMPS 23PVERT15A300VGRN

0

MVD-255

MVD-255

Altech Corporation

PCBTERMVERTDBLDECK508MMPS 10POFF

150

MVDKB-259

MVDKB-259

Altech Corporation

PCB TERMDBL LVL1016MMPS VERT 18P

0

35.513

35.513

Altech Corporation

TERM BLOCK PCB 13P 5MM AK2200/13

0

MHE-2710

MHE-2710

Altech Corporation

PCB TERM 75MMPS HORIZ 10P 15A 30

0

30.205

30.205

Altech Corporation

TERM BLK PCB FNT 5P 58MM 20A GRY

1550

MVE-152

MVE-152

Altech Corporation

PCB TERM 5MMPS 2PVERT10A300VGRN

600

30.172

30.172

Altech Corporation

TERM BLK PCB TOP 22P 7.5MM 20A G

0

31.707

31.707

Altech Corporation

PCB TERM FNT 7P 7.62MM 20A GRN

0

MHR-2512

MHR-2512

Altech Corporation

PCB TERM 5MMPS REV HORIZ 12P 15A

0

MV-2519

MV-2519

Altech Corporation

PCB TERM 508PIN SPACE 19PVERT15A

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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