Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
29.955

29.955

Altech Corporation

TERM BLK PCB FNT 5P 5MM 20A GRY

0

MVT-2518

MVT-2518

Altech Corporation

PCB TERM VERT TRIPLE LEVEL 508MM

0

34.107

34.107

Altech Corporation

TERM BLOCK PCB FNT 7P 58MM 20A G

0

MVS-152 (35)

MVS-152 (35)

Altech Corporation

PCB TERM BLOCK35 DEG 500MMPS 2P

2900

35.308

35.308

Altech Corporation

TERM BLOCK PCB FNT 8P 6.35MM AKZ

0

34.810

34.810

Altech Corporation

PCB TERM DOUBLE LEVEL 10P 5MM 20

0

30.863

30.863

Altech Corporation

TERM BLOCK FNT 13P 58MM 20A GRN

0

39.002

39.002

Altech Corporation

AK400/2 PCTER 45 DEG 2P 10MM PS

0

MVT-257

MVT-257

Altech Corporation

PCB TERM VERT TRIPLE LEVEL 508MM

0

30.507

30.507

Altech Corporation

TERM BLOCK FNT 7POS 10MM 20A VER

0

MI-2518 (45)

MI-2518 (45)

Altech Corporation

PCB TERM508MMPS 18P 45 15A300VGR

0

39.8656

39.8656

Altech Corporation

TERM BLK PCB PUSHIN 6P 11.5MM 20

100

MV-152

MV-152

Altech Corporation

PCB TERM5MMPIN 2PVERT10A300VGRN

2900

39.8152

39.8152

Altech Corporation

TERM BLK PCB PUSHIN 2P 5.0MM 20A

0

29.254

29.254

Altech Corporation

TERM BLK PCB FNT 7MM NO

0

MVDB-257

MVDB-257

Altech Corporation

PCB TERMDBL LVL1016MMPS VERT 14P

0

30.808

30.808

Altech Corporation

TERM BLOCK FNT 8P 5MM 20A GRN

0

MV-1521

MV-1521

Altech Corporation

PCB TERM5MMPIN 21PVERT10A300VGRN

0

MHB-255

MHB-255

Altech Corporation

PCB TERM 1016MMPS (50) 5P HORIZ1

0

MV-1524

MV-1524

Altech Corporation

PCB TERM5MMPIN 24PVERT10A300VGRN

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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