Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
MVD-2517

MVD-2517

Altech Corporation

PCBTERMVERTDBLDECK508MMPS 34POFF

0

38.4405

38.4405

Altech Corporation

PCB TERM SPRING 5 P 7.5MM AK3011

150

30.711

30.711

Altech Corporation

TERM BLOCK FNT 11P 5MM 20A GRY

0

MHS-154

MHS-154

Altech Corporation

PCB TERM BLOCK 500MMPS 4P HORIZ

0

29.115

29.115

Altech Corporation

TERM BLK PCB TOP 15P 3.5MM 6A 12

0

MH-2512

MH-2512

Altech Corporation

PCB TERM 508MMPIN SPAC 12PHORIZ1

0

MHS-1518

MHS-1518

Altech Corporation

PCB TERM BLOCK 500MMPS 18P HORIZ

0

MI-252 (45)

MI-252 (45)

Altech Corporation

PCB TERM508MMPS 2P 45 15A300VGRN

6900

MHB-257

MHB-257

Altech Corporation

PCB TERM 1016MMPS (50) 7P HORIZ1

0

30.119

30.119

Altech Corporation

TERM BLK PCB FNT 19P 7.5MM 20A G

0

MBE-154

MBE-154

Altech Corporation

PCB TERM 5MMPIN 4PVERT10A300V GR

1100

30.253

30.253

Altech Corporation

TERM BLK PCB TOP 3P 58MM 20A GRY

400

MI-2511 (35)

MI-2511 (35)

Altech Corporation

PCB TERM 508MMPS 35 DEG 11P 15A

0

35.305

35.305

Altech Corporation

TERM BLOCK PCB FNT 5P 6.35MM AKZ

0

MVE-259

MVE-259

Altech Corporation

PCB TERM 5MMPS 9PVERT15A300VGRN

0

30.815

30.815

Altech Corporation

TERM BLOCK FNT 15P 50MM 20A GRN

0

39.5707

39.5707

Altech Corporation

TERM BLK PCB 7P PUSHIN 2.54MM 6A

0

MVEB-2510

MVEB-2510

Altech Corporation

PCB TERM 10MMPS 10P VERT 15A300V

0

30.174

30.174

Altech Corporation

TERM BLK PCB TOP 24P 7.5MM 20A G

0

35.366

35.366

Altech Corporation

TERM BLOCK PCB FNT 16P 7.62MM 30

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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