Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
29.963

29.963

Altech Corporation

TERM BLK PCB FNT 13P 5MM 20A GRY

0

MHE-1314

MHE-1314

Altech Corporation

PCB TERM 5MMPS (20) 14PHORIZ16A2

0

MVT-2517

MVT-2517

Altech Corporation

PCB TERM VERT TRIPLE LEVEL 508MM

60

30.667

30.667

Altech Corporation

TERM BLOCK 45DEG 17P 58MM 15A GR

0

30.720

30.720

Altech Corporation

TERM BLOCK FNT 20P 5MM 20A GRY

0

MVS-1524 (35)

MVS-1524 (35)

Altech Corporation

PCB TERM BLOCK35 DEG 500MMPS 24P

0

30.122

30.122

Altech Corporation

TERM BLK PCB FNT 22P 7.5MM 20A G

0

29.114

29.114

Altech Corporation

TERM BLK PCB TOP 14P 3.5MM 6A 12

0

MVE-2511

MVE-2511

Altech Corporation

PCB TERM 5MMPS 11PVERT15A300VGRN

0

30.605

30.605

Altech Corporation

TERM BLOCK 45DEG 5P 50MM 15A GRY

300

MVE-1510

MVE-1510

Altech Corporation

PCB TERM 5MMPS 10PVERT10A300VGRN

0

39.5705

39.5705

Altech Corporation

TERM BLK PCB 5P PUSHIN 2.54MM 6A

200

MI-2514 (5,00)

MI-2514 (5,00)

Altech Corporation

PCB TERM 5MMPS 45 DEG 14P 15A 30

0

MHS-1512

MHS-1512

Altech Corporation

PCB TERM BLOCK 500MMPS 12P HORIZ

0

39.5101

39.5101

Altech Corporation

PUSHIN PCB TERM 1P 2.5MM 2A GRY

0

38.2106

38.2106

Altech Corporation

TERM BLK 5MM 45D 6P 10A LGRY

0

30.221

30.221

Altech Corporation

TERM BLK PCB FNT 21P 58MM 20A GR

0

MVDK-254

MVDK-254

Altech Corporation

PCB TERMVERTDBL LVL508MMPS 8PNO

0

39.8103

39.8103

Altech Corporation

TERM BLK PCB PUSHIN 3P 5.0MM 20A

0

MBE-1517

MBE-1517

Altech Corporation

PCB TERM 5MMPIN 17PVERT10A300V G

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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