Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
30.704

30.704

Altech Corporation

TERM BLOCK FNT 4P 5MM 20A GRY

200

39.8604

39.8604

Altech Corporation

TERM BLK PCB PUSHIN 4P 11.5MM 20

200

MBE-157

MBE-157

Altech Corporation

PCB TERM 5MMPIN 7PVERT10A300V GR

0

MV-259

MV-259

Altech Corporation

PCB TERM 508PIN SPACE 5 9PVERT15

0

MVD-2521

MVD-2521

Altech Corporation

PCBTERMVERTDBLDECK508MMPS 42POFF

0

MHE-134

MHE-134

Altech Corporation

PCB TERM 5MMPS 4PHORIZ16A250V BL

0

MHR-253

MHR-253

Altech Corporation

PCB TERM 5MMPS REV HORIZ 3P 15A

0

MVDKB-255

MVDKB-255

Altech Corporation

PCB TERMDBL LVL1016MMPS VERT 10P

0

32.402

32.402

Altech Corporation

TERM BLOCK PCB FNT 2P 58MM 15A G

700

29.160

29.160

Altech Corporation

TERM BLK PCB TOP 10P 7MM AK550/1

0

MI-2517 (5,00)

MI-2517 (5,00)

Altech Corporation

PCB TERM 5MMPS 45 DEG 17P 15A 30

0

30.709

30.709

Altech Corporation

TERM BLOCK FNT 9P 5MM 20A GRY

0

MH-272

MH-272

Altech Corporation

PCB TERM 75MMPS HORIZ 2P 15A 300

0

30.659

30.659

Altech Corporation

TERM BLOCK 45DEG 9P 58MM 15A GRY

0

MVE-2514

MVE-2514

Altech Corporation

PCB TERM 5MMPS 14PVERT15A300VGRN

0

MIP253-5,08-IQ

MIP253-5,08-IQ

Altech Corporation

PCB TERM 508MMPS 3P45 DEG 24AMP3

0

30.669

30.669

Altech Corporation

TERM BLOCK 45DEG 19P 58MM 15A GR

0

35.162

35.162

Altech Corporation

PCB TERM TOP WIRE 12P 5.08MM AKZ

0

MVTB-2510

MVTB-2510

Altech Corporation

PCB TERM TRIPLE LVL1016MMPS VERT

0

29.158

29.158

Altech Corporation

TERM BLK PCB TOP 8P 7MM 6A GRY

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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