Terminal Blocks - Wire to Board

Image	Part Number	Description / PDF	Quantity	Rfq
	MHS-1517 Altech Corporation	PCB TERM BLOCK 500MMPS 17P HORIZ	0
	MHB-259 Altech Corporation	PCB TERM 1016MMPS (20) 9P HORIZ1	0
	38.2303 Altech Corporation	TERM PCB SPR 5MM 3P 15A 45DEG GR	0
	30.159 Altech Corporation	TERM BLK PCB TOP 9P 7.5MM 20A GR	0
	MBE-1513 Altech Corporation	PCB TERM 5MMPIN 13PVERT10A300V G	0
	MVB-258 Altech Corporation	PCB TERM 1016MMPS 8P VERT15A 300	0
	30.117 Altech Corporation	TERM BLK PCB FNT 17P 7.5MM 20A G	0
	35.417 Altech Corporation	TERM BLOCK PCB 17P 5MM 20A HORZ	0
	39.5301 Altech Corporation	PUSHIN PCB TERM 1P 2.54MM 6A GRY	0
	29.306 Altech Corporation	TERM BLK PCB TOP 3.5MM NO WP	0
	MBE-1516 Altech Corporation	PCB TERM 5MMPIN 16PVERT10A300V G	0
	MV-1523 Altech Corporation	PCB TERM5MMPIN 23PVERT10A300VGRN	0
	30.824 Altech Corporation	TERM BLOCK FNT 24P 50MM 20A GRN	0
	MV-159 Altech Corporation	PCB TERM5MMPIN 9PVERT10A300VGRN	0
	35.103 Altech Corporation	PCB TERM TOP WIRE 3P 5MM 15A GRN	0
	MVEB-258 Altech Corporation	PCB TERM 10MMPS 8P VERT 15A300VG	0
	MV-474 Altech Corporation	PCB TERM762MMPS 4P VERT 25A 750V	0
	29.257 Altech Corporation	TERM BLK PCB FNT 7MM NO	0
	MVS-1512 Altech Corporation	PCB TERM 5MMPS 12P VERT 16A 250V	0
	MVB-259-D Altech Corporation	PCB TERM 1016MMPSVERT 9PDBLPIN 2	0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Screw Terminal Blocks	Use screws for mechanical clamping force, offering high reliability and vibration resistance	Industrial control panels, HVAC systems
Spring Clamp Terminal Blocks	Utilize spring pressure for quick wire insertion/removal without tools	Smart home devices, test equipment
IDC (Insulation Displacement Connectors)	Cut through wire insulation for rapid termination, eliminating pre-stripping	Telecom equipment, automotive wiring harnesses
Push-in Terminal Blocks	Accept pre-stripped wires with minimal insertion force	Lighting control systems, factory automation
PCB Terminal Blocks	Through-hole or surface-mount designs optimized for board-level integration	Medical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

Parameter	Importance	Typical Values
Rated Current	Determines maximum continuous operating current capacity	1-30A
Rated Voltage	Defines safe operating voltage range	50-600V
Contact Resistance	Impacts power loss and thermal performance	10m
Insulation Resistance	Ensures electrical safety and signal integrity	100M
Operating Temperature	Determines material stability in working environment	-40 C to +120 C
Wire Gauge Range	Specifies compatible conductor sizes	26-4AWG
Material Glow-Wire Rating	Measures fire resistance per IEC 60335	650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Phoenix Contact	PTSA 1.5/2-H-PE	Spring clamp, 1.5mm wire capacity, push-in PCB interface
TE Connectivity	CXT PCB Terminal Block	Surface-mount design, 3A rating, halogen-free
Weidm ller	SAM 2.5/ 4-GN	Plug-in connectors, vibration-proof, 2.5mm pitch
Molex	PicoBlade 0.8mm	Ultra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)