Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
MHR-277

MHR-277

Altech Corporation

PCB TERM 75MMPS REV HORIZ 7P 15A

0

34.122

34.122

Altech Corporation

TERM BLOCK PCB FNT 22P 58MM 20A

0

MH-2520

MH-2520

Altech Corporation

PCB TERM 508MMPIN SPAC (20) 20PH

0

29.959

29.959

Altech Corporation

TERM BLK PCB FNT 9P 5MM 20A GRY

0

MVDB-2511

MVDB-2511

Altech Corporation

PCB TERMDBL LVL1016MMPS VERT 22P

0

35.416

35.416

Altech Corporation

TERM BLOCK PCB 16P 5MM 20A HORZ

0

MVEB-1510

MVEB-1510

Altech Corporation

PCB TERM 10MMPS 10P VERT 10A 600

0

39.5703

39.5703

Altech Corporation

TERM BLK PCB 3P PUSHIN 2.54MM 6A

660

MHE-2524

MHE-2524

Altech Corporation

PCB TERM 5MMPIN 24PHORIZ15A300VG

0

MHSP-2517

MHSP-2517

Altech Corporation

PCB TERM BLOCK 508MM 17P HORIZ 2

0

MVT-2515

MVT-2515

Altech Corporation

PCB TERM VERT TRIPLE LEVEL 508MM

0

MVS-1310 (3,50)

MVS-1310 (3,50)

Altech Corporation

PCB TERM BLOCK 350MM 10P VERT10A

0

30.552

30.552

Altech Corporation

TERM BLOCK TOP 2POS 10MM 20A HOR

0

30.120

30.120

Altech Corporation

TERM BLK PCB FNT 20P 7.5MM 20A G

0

30.708

30.708

Altech Corporation

TERM BLOCK FNT 8P 5MM 20A GRY

0

MI-2518 (5,00)

MI-2518 (5,00)

Altech Corporation

PCB TERM 5MMPS 45 DEG 18P 15A 30

0

29.906

29.906

Altech Corporation

TERM BLK PCB FNT 6P 5MM 15A GRY

0

30.565

30.565

Altech Corporation

TERM BLOCK TOP 15POS 10MM 20A HO

0

MV-2517

MV-2517

Altech Corporation

PCB TERM 508PIN SPACE 17PVERT15A

0

30.857

30.857

Altech Corporation

TERM BLOCK FNT 7P 58MM20A GRN

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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