Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
35.157

35.157

Altech Corporation

PCB TERM TOP WIRE 7P 5.08MM AKZ7

0

MVDK-253

MVDK-253

Altech Corporation

PCB TERMVERTDBL LVL508MMPS 6PNO

0

30.113

30.113

Altech Corporation

TERM BLK PCB FNT 13P 7.5MM 20A G

0

MVSP-257

MVSP-257

Altech Corporation

PCB TERM BLOCK 508MMPS 7P VERT 2

0

MVDB-252

MVDB-252

Altech Corporation

PCB TERMDBL LVL1016MMPS VERT 4P

0

MVS-155-5,08

MVS-155-5,08

Altech Corporation

PCB TERM 508MMPS 5P VERT 16A 300

200

30.868

30.868

Altech Corporation

TERM BLOCK FNT 18P 58MM 20A GRN

0

MVDK-2523

MVDK-2523

Altech Corporation

PCB TERMVERTDBL LVL508MMPS 46PNO

0

30.504

30.504

Altech Corporation

TERM BLOCK FNT 4POS 10MM 20A VER

0

31.712

31.712

Altech Corporation

PCB TERM FNT 12P 7.62MM 20A GRN

0

35.110

35.110

Altech Corporation

PCB TERM TOP WIRE 10P 5MM AK700/

0

30.767

30.767

Altech Corporation

PCB TERM TOP 17P 5MM 15A GRY

0

MVS-135

MVS-135

Altech Corporation

PCB TERM BLOCK 381MMPS 5P VERT 1

0

MVS-157-5,08

MVS-157-5,08

Altech Corporation

PCB TERM 508MMPS 7P VERT 16A 300

0

MVE-158

MVE-158

Altech Corporation

PCB TERM 5MMPS 8PVERT10A300VGRN

0

MV-495

MV-495

Altech Corporation

PCB TERM952MMPS 5PVERT25A300VGRN

150

MHB-258

MHB-258

Altech Corporation

PCB TERM 1016MMPS (20) 8P HORIZ1

0

MI-2519 (35)

MI-2519 (35)

Altech Corporation

PCB TERM 508MMPS 35 DEG 19P 15A

0

30.255

30.255

Altech Corporation

TERM BLK PCB TOP 5P 58MM 20A GRY

0

MHE-277

MHE-277

Altech Corporation

PCB TERM 75MMPS HORIZ 7P 15A 300

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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