Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
30.819

30.819

Altech Corporation

TERM BLOCK FNT 19P 50MM 20A GRN

0

MHE-1612

MHE-1612

Altech Corporation

PCB TERM 5MMPIN (50) 12PHORIZ15A

0

MH-275

MH-275

Altech Corporation

PCB TERM 75MMPS HORIZ 5P 15A 300

0

30.215

30.215

Altech Corporation

TERM BLK PCB FNT 15P 58MM 20A GR

0

30.516

30.516

Altech Corporation

TERM BLOCK FNT 16POS 10MM 20A VE

0

34.909

34.909

Altech Corporation

TERM BLOCK PCB FNT 9P 5MM 20A HI

0

MH-1513

MH-1513

Altech Corporation

PCB TERM 5MMPS HORIZ (20) 13P 13

0

MVSP-2715

MVSP-2715

Altech Corporation

PCB TERM 762MMPS VERT 15P 24A 75

0

35.315

35.315

Altech Corporation

TERM BLOCK PCB FNT 15P 6.35MM AK

0

29.302

29.302

Altech Corporation

TERM BLK PCB TOP 3.5MM NO WP

0

MV-2522-D

MV-2522-D

Altech Corporation

PCB-TERM DOUBLEPIN 508 22P VERT2

0

29.214

29.214

Altech Corporation

TERM BLK PCB FNT 3.5MM NO

0

32.419

32.419

Altech Corporation

TERM BLOCK PCB FNT 19P 58MM 15A

0

MHSP-256

MHSP-256

Altech Corporation

PCB TERM BLOCK 508MM 6P HORIZ 24

0

MHR-252

MHR-252

Altech Corporation

PCB TERM 5MMPS REV HORIZ 2P 15A

0

38.2205

38.2205

Altech Corporation

TERM PCB SPR 5MM 5P 15A 45DEG GR

0

38.2203

38.2203

Altech Corporation

TERM PCB SPR 5MM 3P 15A 45DEG GR

0

MHE-164

MHE-164

Altech Corporation

PCB TERM 5MMPIN (50) 4PHORIZ15A2

0

MHEB-254

MHEB-254

Altech Corporation

PBC TERM 1000MMPSHORIZ 4P 15A 60

0

MI-254 (5,00)

MI-254 (5,00)

Altech Corporation

PCB TERM 5MMPS 45 DEG 4P 15A 300

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

RFQ BOM Call Skype Email
Top