Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
MHR-2714

MHR-2714

Altech Corporation

PCB TERM 75MMPS REV HORIZ 14P 15

0

38.2107

38.2107

Altech Corporation

PCB TERM SPRING 7 P 5.0MM AK3000

200

30.913

30.913

Altech Corporation

TERM BLOCK FNT 13P 7.5MM 20A GRN

0

29.912

29.912

Altech Corporation

TERM BLK PCB FNT 12P 5MM 15A GRY

0

MI-2516 (45)

MI-2516 (45)

Altech Corporation

PCB TERM508MMPS 16P 45 15A300VGR

0

29.313

29.313

Altech Corporation

TERM BLK PCB TOP 3.5MM NO WP

0

30.556

30.556

Altech Corporation

TERM BLOCK TOP 6POS 10MM 20A HOR

0

MVDK-2519

MVDK-2519

Altech Corporation

PCB TERMVERTDBL LVL508MMPS 38PNO

0

29.314

29.314

Altech Corporation

TERM BLK PCB TOP 3.5MM NO WP

0

30.102/BLUE

30.102/BLUE

Altech Corporation

AK110/2WP PCB TERM 2P BLUE 7.5MM

0

35.509

35.509

Altech Corporation

TERM BLOCK PCB 9P 5MM AK2200/095

0

34.405

34.405

Altech Corporation

TERM BLOCK PCB FNT 5P 100MM 20A

0

MHR-2710

MHR-2710

Altech Corporation

PCB TERM 75MMPS REV HORIZ 10P 15

0

29.911

29.911

Altech Corporation

TERM BLK PCB FNT 11P 5MM 15A GRY

0

39.5206

39.5206

Altech Corporation

TERM BLK PCB 6P PUSHIN 3.50MM 6A

150

MBES-1516

MBES-1516

Altech Corporation

PCB TERM 508MMPS (20) 16PVERT10A

0

29.207

29.207

Altech Corporation

TERM BLK PCB FNT 3.5MM NO

0

30.918

30.918

Altech Corporation

TERM BLOCK FNT 18P 7.5MM 20A GRN

0

MHE-1322

MHE-1322

Altech Corporation

PCB TERM 5MMPS (20) 22PHORIZ16A2

0

30.252

30.252

Altech Corporation

TERM BLK PCB TOP 2P 58MM 20A GRY

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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