Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
MVS-137

MVS-137

Altech Corporation

PCB TERM BLOCK 381MMPS 7P VERT 1

0

MH-2519

MH-2519

Altech Corporation

PCB TERM 508MMPIN SPAC (50) 19PH

0

MVE-256

MVE-256

Altech Corporation

PCB TERM 5MMPS 6PVERT15A300VGRN

0

MV-4911

MV-4911

Altech Corporation

PCB TERM952MMPS 11PVERT25A300VGR

0

35.518

35.518

Altech Corporation

TERM BLOCK PCB 18P 5MM 20A VERT

0

MI-276

MI-276

Altech Corporation

PCB TERM 75MMPS 35 DEG 6P 15A 30

0

29.107

29.107

Altech Corporation

TERM BLK PCB TOP 7P 3.5MM 6A 125

0

29.216

29.216

Altech Corporation

TERM BLK PCB FNT 3.5MM NO

0

MVS-159 (35)

MVS-159 (35)

Altech Corporation

PCB TERM BLOCK35 DEG 500MMPS 9P

0

MV-2710

MV-2710

Altech Corporation

PCB TERM 75MMPS VERT 10P 15A 300

0

MHE-1312

MHE-1312

Altech Corporation

PCB TERM 5MMPS 12PHORIZ16A250V B

0

29.253

29.253

Altech Corporation

TERM BLK PCB FNT 7MM NO

0

MI-257 (45)

MI-257 (45)

Altech Corporation

PCB TERM508MMPS 7P 45 15A300VGRN

0

29.914

29.914

Altech Corporation

TERM BLK PCB FNT 14P 5MM 15A GRY

0

MHR-254

MHR-254

Altech Corporation

PCB TERM 5MMPS REV HORIZ 4P 15A

0

34.756

34.756

Altech Corporation

PCB TERM 6P GRN 10.16MM PS

0

MVB-259

MVB-259

Altech Corporation

PCB TERM 1016MMPS 9P VERT15A 300

0

MVD-2519

MVD-2519

Altech Corporation

PCBTERMVERTDBLDECK508MMPS 38POFF

40

MV-2512-D

MV-2512-D

Altech Corporation

PCB-TERM DOUBLEPIN 508PS 12PVERT

0

30.710

30.710

Altech Corporation

TERM BLOCK FNT 10P 5MM 20A GRY

2430

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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