Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
MHE-1323

MHE-1323

Altech Corporation

PCB TERM 5MMPS (20) 23PHORIZ16A2

0

MBE-1519

MBE-1519

Altech Corporation

PCB TERM 5MMPIN 19PVERT10A300V G

0

MVS-1521 (35)

MVS-1521 (35)

Altech Corporation

PCB TERM BLOCK35 DEG 500MMPS 21P

0

29.202

29.202

Altech Corporation

TERM BLK PCB FRT WIRE 3.5MM NO

0

MVDB-255

MVDB-255

Altech Corporation

PCB TERMDBL LVL1016MMPS VERT 10P

0

MH-2522

MH-2522

Altech Corporation

PCB TERM 508MMPIN SPAC (20) 22PH

0

MBE-1512

MBE-1512

Altech Corporation

PCB TERM 5MMPIN 12PVERT10A300VGR

1150

MHR-2516

MHR-2516

Altech Corporation

PCB TERM 5MMPS REV HORIZ 16P 15A

0

MVSP-2523

MVSP-2523

Altech Corporation

PCB TERM BLOCK 508MMPS 23P VERT

0

MHE-2520

MHE-2520

Altech Corporation

PCB TERM 5MMPIN 20PHORIZ15A300VG

0

MHE-255

MHE-255

Altech Corporation

PCB TERM5MMPIN 5PHORIZ15A300VGRN

0

30.262

30.262

Altech Corporation

TERM BLK PCB TOP 12P 58MM 20A GR

0

35.313

35.313

Altech Corporation

TERM BLOCK PCB FNT 13P 6.35MM AK

0

29.152

29.152

Altech Corporation

TERM BLK PCB TOP 2P 7MM 6A GRY

0

35.105

35.105

Altech Corporation

PCB TERM TOP WIRE 5P 5MM 15A GRN

0

30.212

30.212

Altech Corporation

TERM BLK PCB FNT 12P 58MM 58 20A

0

MVE-257

MVE-257

Altech Corporation

PCB TERM 5MMPS 7PVERT15A300VGRN

0

MVE-153

MVE-153

Altech Corporation

PCB TERM 5MMPS 3PVERT10A300VGRN

0

MVDKB-258

MVDKB-258

Altech Corporation

PCB TERMDBL LVL1016MMPS VERT 16P

0

35.364

35.364

Altech Corporation

TERM BLOCK PCB FNT 14P 7.62MM 30

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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