Terminal Blocks - Wire to Board

Image	Part Number	Description / PDF	Quantity	Rfq
	MI-2513 (45) Altech Corporation	PCB TERM508MMPS 13P 45 15A300VGR	0
	MV-465 Altech Corporation	PCB TERM635MMPS 5PVERT25A300VGRN	0
	MV-469 Altech Corporation	PCB TERM635MMPS 9PVERT25A300VGRN	0
	MHSP-2519 Altech Corporation	PCB TERM BLOCK 508MM 19P HORIZ 2	0
	34.407 Altech Corporation	TERM BLOCK PCB FNT 7P 100MM 20A	0
	MVDK-2521 Altech Corporation	PCB TERMVERTDBL LVL508MMPS 42PNO	0
	30.514 Altech Corporation	TERM BLOCK FNT 14POS 10MM 20A VE	0
	MI-2513 (35) Altech Corporation	PCB TERM 508MMPS 35 DEG 13P 15A	0
	MVT-2513 Altech Corporation	PCB TERM VERT TRIPLE LEVEL 508MM	0
	MVD-2522 Altech Corporation	PCBTERMVERTDBLDECK508MMPS 44POFF	0
	29.208 Altech Corporation	TERM BLK PCB FNT 3.5MM NO	0
	MV-277 Altech Corporation	PCB TERM 75MMPS VERT 7P 15A 300V	0
	MVT-255 Altech Corporation	PCB TERM VERT TRIPLE LEVEL 508MM	0
	MBES-1512 Altech Corporation	PCB TERM 508MMPS 12PVERT10A300V	0
	MH-1515 Altech Corporation	PCB TERM 5MMPS HORIZ (20) 15P 13	0
	30.912 Altech Corporation	TERM BLOCK FNT 12P 7.5MM 20A GRN	0
	MHR-2514 Altech Corporation	PCB TERM 5MMPS REV HORIZ 14P 15A	0
	MV-154 Altech Corporation	PCB TERM5MMPIN 4PVERT10A300VGRN	0
	30.874 Altech Corporation	TERM BLOCK FNT 24P 58MM 20A GRN	0
	39.5202 Altech Corporation	TERM BLK PCB 2P PUSHIN 3.50MM 6A	0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

Type	Functional Characteristics	Application Examples
Screw Terminal Blocks	Use screws for mechanical clamping force, offering high reliability and vibration resistance	Industrial control panels, HVAC systems
Spring Clamp Terminal Blocks	Utilize spring pressure for quick wire insertion/removal without tools	Smart home devices, test equipment
IDC (Insulation Displacement Connectors)	Cut through wire insulation for rapid termination, eliminating pre-stripping	Telecom equipment, automotive wiring harnesses
Push-in Terminal Blocks	Accept pre-stripped wires with minimal insertion force	Lighting control systems, factory automation
PCB Terminal Blocks	Through-hole or surface-mount designs optimized for board-level integration	Medical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

Parameter	Importance	Typical Values
Rated Current	Determines maximum continuous operating current capacity	1-30A
Rated Voltage	Defines safe operating voltage range	50-600V
Contact Resistance	Impacts power loss and thermal performance	10m
Insulation Resistance	Ensures electrical safety and signal integrity	100M
Operating Temperature	Determines material stability in working environment	-40 C to +120 C
Wire Gauge Range	Specifies compatible conductor sizes	26-4AWG
Material Glow-Wire Rating	Measures fire resistance per IEC 60335	650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

Manufacturer	Representative Product	Key Features
Phoenix Contact	PTSA 1.5/2-H-PE	Spring clamp, 1.5mm wire capacity, push-in PCB interface
TE Connectivity	CXT PCB Terminal Block	Surface-mount design, 3A rating, halogen-free
Weidm ller	SAM 2.5/ 4-GN	Plug-in connectors, vibration-proof, 2.5mm pitch
Molex	PicoBlade 0.8mm	Ultra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)