Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
MVDKB-257

MVDKB-257

Altech Corporation

PCB TERMDBL LVL1016MMPS VERT 14P

0

MHSP-279

MHSP-279

Altech Corporation

PCB TERM 762MMPS HORIZ 9P 24A 75

0

30.917

30.917

Altech Corporation

TERM BLOCK FNT 17P 7.5MM 20A GRN

0

32.422

32.422

Altech Corporation

TERM BLOCK PCB FNT 22P 58MM 15A

0

34.410

34.410

Altech Corporation

TERM BLOCK PCB FNT 10P 100MM 20A

0

MVE-154

MVE-154

Altech Corporation

PCB TERM 5MMPS 4PVERT10A300VGRN

0

MBE-152

MBE-152

Altech Corporation

PCB TERM 5MMPIN SPACE 2PVERT10A3

600

30.859

30.859

Altech Corporation

TERM BLOCK FNT 9P 58MM 20A GRN

0

30.660

30.660

Altech Corporation

TERM BLOCK 45DEG 10P 58MM 15A GR

0

30.772

30.772

Altech Corporation

PCB TERM TOP 22P 5MM 15A GRY

0

35.511

35.511

Altech Corporation

TERM BLOCK PCB 11P 5MM AK2200/11

0

MVS-154 (35)

MVS-154 (35)

Altech Corporation

PCB TERM BLOCK35 DEG 500MMPS 4P

0

35.153

35.153

Altech Corporation

PCB TERM TOP WIRE 3P 5.08MM AKZ7

200

MV-4614

MV-4614

Altech Corporation

PCB TERM635MMPS 14PVERT25A300VGR

0

MHR-2520

MHR-2520

Altech Corporation

PCB TERM 5MMPS REV HORIZ 20P 15A

0

MI-257 (5,00)

MI-257 (5,00)

Altech Corporation

PCB TERM 5MMPS 45 DEG 7P 15A 300

150

35.304

35.304

Altech Corporation

TERM BLOCK PCB FNT 4P 6.35MM AKZ

0

30.273

30.273

Altech Corporation

TERM BLK PCB TOP 23P 58MM 20A GR

0

30.817

30.817

Altech Corporation

TERM BLOCK FNT 17P 50MM 20A GRN

0

30.563

30.563

Altech Corporation

TERM BLOCK TOP 13POS 10MM 20A HO

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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