Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
MHS-1520

MHS-1520

Altech Corporation

PCB TERM BLOCK 500MMPS 20P HORIZ

0

MVD-2516

MVD-2516

Altech Corporation

PCBTERMVERTDBLDECK508MMPS 32POFF

0

MHE-2516

MHE-2516

Altech Corporation

PCBTERM5MMPIN 16PHORIZ15A300VGRN

0

30.170

30.170

Altech Corporation

TERM BLK PCB TOP 20P 7.5MM 20A G

0

30.761

30.761

Altech Corporation

PCB TERM TOP 11P 5MM 15A GRY

0

MHE-168

MHE-168

Altech Corporation

PCB TERM 5MMPIN (50) 8P HORIZ15A

0

MHE-2716

MHE-2716

Altech Corporation

PCB TERM 75MMPS HORIZ 16P 15A 30

0

31.713

31.713

Altech Corporation

PCB TERM FNT 13P 7.62MM 20A GRN

0

MHE-1613

MHE-1613

Altech Corporation

PCB TERM 5MMPIN (20) 13PHORIZ15A

0

30.755

30.755

Altech Corporation

PCB TERM TOP 5P 5MM 15A GRY

0

MVE-1515

MVE-1515

Altech Corporation

PCB TERM 5MMPS 15PVERT10A300VGRN

0

29.106

29.106

Altech Corporation

TERM BLK PCB TOP 6P 3.5MM 6A 125

0

30.124

30.124

Altech Corporation

TERM BLK PCB FNT 24P 7.5MM 20A G

0

30.560

30.560

Altech Corporation

TERM BLOCK TOP 10POS 10MM 20A HO

0

MVS-1311 (3,50)

MVS-1311 (3,50)

Altech Corporation

PCB TERM BLOCK 350MM 11P VERT 10

0

MHR-2712

MHR-2712

Altech Corporation

PCB TERM 75MMPS REV HORIZ 12P 15

0

30.705

30.705

Altech Corporation

TERM BLOCK FNT 5P 5MM 20A GRY

300

MI-2520 (35)

MI-2520 (35)

Altech Corporation

PCB TERM 508MMPS 35 DEG 20P 15A

0

30.773

30.773

Altech Corporation

PCB TERM TOP 23P 5MM 15A GRY

0

MBES-153

MBES-153

Altech Corporation

PCB TERM 508MMPS 3PVERT10A300V G

2200

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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