Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1885250000

1885250000

Weidmuller

TERM BLOCK 9POS 45DEG 3.5MM PCB

0

1870980000

1870980000

Weidmuller

TERM BLK 21P TOP ENT 3.81MM PCB

60

1047140000

1047140000

Weidmuller

TERM BLK 3P SIDE ENTRY 15MM PCB

0

1824810000

1824810000

Weidmuller

TERM BLK 2P SIDE ENT 5.08MM PCB

37

1716060000

1716060000

Weidmuller

TERM BLOCK 2POS 45DEG 5.08MM PCB

1321

1764960000

1764960000

Weidmuller

TERM BLOCK 8POS 45DEG 5.08MM PCB

0

1869580000

1869580000

Weidmuller

TERM BLK 23P SIDE ENT 3.81MM PCB

60

9994550000

9994550000

Weidmuller

TERM BLOCK 4POS 45DEG 5.08MM PCB

3971150

1768900000

1768900000

Weidmuller

TERM BLK 7P SIDE ENT 5.08MM PCB

43

1824710000

1824710000

Weidmuller

TERM BLK 9P SIDE ENT 3.81MM PCB

145

1870480000

1870480000

Weidmuller

TERM BLK 23P SIDE ENT 3.5MM PCB

60

1250420000

1250420000

Weidmuller

TERM BLK 7P TOP ENTRY 3.5MM SMD

180

1250390000

1250390000

Weidmuller

TERM BLK 5P TOP ENTRY 3.5MM SMD

180

1724690000

1724690000

Weidmuller

TERM BLK 3P SIDE ENT 9.53MM PCB

0

1331830000

1331830000

Weidmuller

LMF 5.00/14/90 3.5SN OR BX

100

1330770000

1330770000

Weidmuller

TERM BLK 7P SIDE ENT 5.08MM PCB

189

1870970000

1870970000

Weidmuller

TERM BLK 20P TOP ENT 3.81MM PCB

76

1869570000

1869570000

Weidmuller

TERM BLK 22P SIDE ENT 3.81MM PCB

57

1330780000

1330780000

Weidmuller

TERM BLK 8P SIDE ENT 5.08MM PCB

177

1330550000

1330550000

Weidmuller

TERM BLK 12POS TOP ENTRY 5MM PCB

58

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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