Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1884500000

1884500000

Weidmuller

TERM BLOCK 14POS 45DEG 5MM PCB

80

1766380000

1766380000

Weidmuller

TERM BLK 2P SIDE ENT 5.08MM PCB

300100

2500480000

2500480000

Weidmuller

TERM BLK 5P SIDE ENTRY 10MM PCB

50

1870600000

1870600000

Weidmuller

TERM BLK 21POS TOP ENT 3.5MM PCB

70

1870360000

1870360000

Weidmuller

TERM BLK 14POS TOP ENT 3.5MM PCB

79110

1330470000

1330470000

Weidmuller

TERM BLK 5POS TOP ENTRY 5MM PCB

35

1870490000

1870490000

Weidmuller

TERM BLK 24P SIDE ENT 3.5MM PCB

60

2471520000

2471520000

Weidmuller

TERMINAL BLOCK, 7.50 MM, 1 POS

396

2491910000

2491910000

Weidmuller

PCB TERMINAL, 15.00 MM, NO. OF P

4625

1885760000

1885760000

Weidmuller

TERM BLOCK 13POS 45DEG 3.5MM PCB

77

999572

999572

Weidmuller

TERM BLOCK 8POS 45DEG 3.5MM PCB

30

1716090000

1716090000

Weidmuller

TERM BLK 3P SIDE ENT 5.08MM PCB

1520500

999570

999570

Weidmuller

TERM BLOCK 6POS 45DEG 3.5MM PCB

0

9994800000

9994800000

Weidmuller

TERM BLK 8POS TOP ENT 5.08MM PCB

0

1884420000

1884420000

Weidmuller

TERM BLOCK 8POS 45DEG 5MM PCB

0

1871000000

1871000000

Weidmuller

TERM BLK 23P TOP ENT 3.81MM PCB

60

9994000000

9994000000

Weidmuller

TERM BLK 12P SIDE ENT 5.08MM PCB

48

1473310000

1473310000

Weidmuller

PCB TERMINAL 3.5MM

224

2492210000

2492210000

Weidmuller

TERM BLK 12P TOP ENTRY 10MM PCB

1020

1250360000

1250360000

Weidmuller

TERM BLK 2P TOP ENTRY 3.5MM SMD

156

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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