Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1824630000

1824630000

Weidmuller

TERM BLK 3P SIDE ENT 3.81MM PCB

210

1870120000

1870120000

Weidmuller

TERM BLK 23P TOP ENT 3.81MM PCB

60

1871220000

1871220000

Weidmuller

TERM BLK 15P SIDE ENT 3.81MM PCB

90

1824840000

1824840000

Weidmuller

TERM BLK 5P SIDE ENT 5.08MM PCB

120

1886030000

1886030000

Weidmuller

TERM BLK 17POS 45DEG 3.81MM PCB

80

9993530000

9993530000

Weidmuller

TERM BLOCK 6POS 45DEG 5MM PCB

0

1825980000

1825980000

Weidmuller

TERM BLK 4POS TOP ENTRY 5MM PCB

1413

1720010000

1720010000

Weidmuller

TERM BLK 3POS SIDE ENT 3.5MM PCB

106200

1988640000

1988640000

Weidmuller

TERM BLK 6P SIDE ENTRY 10MM PCB

40

1824790000

1824790000

Weidmuller

TERM BLK 7POS SIDE ENTRY 5MM PCB

239

1884370000

1884370000

Weidmuller

TERM BLOCK 3POS 45DEG 5MM PCB

972

1766390000

1766390000

Weidmuller

TERM BLK 3P SIDE ENT 5.08MM PCB

200400

1885830000

1885830000

Weidmuller

TERM BLOCK 20POS 45DEG 3.5MM PCB

77

0478700000

0478700000

Weidmuller

GSE 10/1 BG

63350

1716020000

1716020000

Weidmuller

TERM BLK 2P SIDE ENT 5.08MM PCB

766671000

1825970000

1825970000

Weidmuller

TERM BLK 3POS TOP ENTRY 5MM PCB

2018

2013880000

2013880000

Weidmuller

LUP 10.16/05/90V 5.0SN BK BX

20

0393460000

0393460000

Weidmuller

TOP1.5GS 7.62/3/90 OR

96

1824520000

1824520000

Weidmuller

TERM BLK 12P SIDE ENT 3.5MM PCB

44

1870370000

1870370000

Weidmuller

TERM BLK 15POS TOP ENT 3.5MM PCB

65

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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