Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1885730000

1885730000

Weidmuller

TERM BLOCK 10POS 45DEG 3.5MM PCB

61

1884520000

1884520000

Weidmuller

TERM BLOCK 16POS 45DEG 5MM PCB

90

1885800000

1885800000

Weidmuller

TERM BLOCK 17POS 45DEG 3.5MM PCB

90

1047710000

1047710000

Weidmuller

TERM BLK 4P SIDE ENTRY 15MM PCB

20

1764950000

1764950000

Weidmuller

TERM BLOCK 6POS 45DEG 5.08MM PCB

0

1871260000

1871260000

Weidmuller

TERM BLK 19P SIDE ENT 3.81MM PCB

70

1870460000

1870460000

Weidmuller

TERM BLK 21P SIDE ENT 3.5MM PCB

70

1824780000

1824780000

Weidmuller

TERM BLK 6POS SIDE ENTRY 5MM PCB

61

2453780000

2453780000

Weidmuller

TERM BLK 11POS SIDE ENT 10MM PCB

10

1473590000

1473590000

Weidmuller

PCB TERMINAL 3.5MM

640

1047150000

1047150000

Weidmuller

TERM BLK 4P SIDE ENTRY 15MM PCB

12

2500580000

2500580000

Weidmuller

PCB TERMINAL, 15.00 MM, NO. OF P

47

1783680000

1783680000

Weidmuller

TERM BLK 3P SIDE ENTRY 15MM PCB

22

9993360000

9993360000

Weidmuller

TERM BLK 10P SIDE ENTRY 5MM PCB

0

1473830000

1473830000

Weidmuller

PCB TERMINAL 5.00MM

640

1473800000

1473800000

Weidmuller

PCB TERMINAL 5.00MM

640

1330930000

1330930000

Weidmuller

TERM BLK 22P SIDE ENT 5.08MM PCB

60

1769160000

1769160000

Weidmuller

TERM BLK 10P SIDE ENT 5.08MM PCB

0

1870990000

1870990000

Weidmuller

TERM BLK 22P TOP ENT 3.81MM PCB

35

999398

999398

Weidmuller

TERM BLK 10P SIDE ENT 5.08MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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