Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1824480000

1824480000

Weidmuller

TERM BLK 8POS SIDE ENT 3.5MM PCB

61187676

1047470000

1047470000

Weidmuller

TERM BLK 4P SIDE ENTRY 15MM PCB

10

1825740000

1825740000

Weidmuller

TERM BLK 12POS TOP ENT 3.5MM PCB

15691992

1886020000

1886020000

Weidmuller

TERM BLK 16POS 45DEG 3.81MM PCB

87

1824750000

1824750000

Weidmuller

TERM BLK 3POS SIDE ENTRY 5MM PCB

56

1825720000

1825720000

Weidmuller

TERM BLK 10POS TOP ENT 3.5MM PCB

8530

1766310000

1766310000

Weidmuller

TERM BLK 3P SIDE ENT 5.08MM PCB

0

1934250000

1934250000

Weidmuller

LL 5.08/02/90 3.2SN OR BX

0

1870510000

1870510000

Weidmuller

TERM BLK 16POS TOP ENT 3.5MM PCB

66

1870110000

1870110000

Weidmuller

TERM BLK 22P TOP ENT 3.81MM PCB

60

1826120000

1826120000

Weidmuller

TERM BLK 8POS TOP ENT 5.08MM PCB

0

1330250000

1330250000

Weidmuller

TERM BLK 9POS TOP ENTRY 5MM PCB

199

1766360000

1766360000

Weidmuller

TERM BLK 2P SIDE ENT 5.08MM PCB

365

2472100000

2472100000

Weidmuller

TERMINAL BLOCK, 7.50 MM, 4 POS

149

1331770000

1331770000

Weidmuller

LMF 5.00/08/90 3.5SN OR BX

90

0643960000

0643960000

Weidmuller

TERM BLOCK 1POS TOP ENTRY PCB

400200

1885740000

1885740000

Weidmuller

TERM BLOCK 11POS 45DEG 3.5MM PCB

140

1870560000

1870560000

Weidmuller

TERM BLK 19POS TOP ENT 3.5MM PCB

80

2492140000

2492140000

Weidmuller

TERM BLK 5POS TOP ENTRY 10MM PCB

5050

1330310000

1330310000

Weidmuller

TERM BLK 14POS TOP ENTRY 5MM PCB

75

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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