Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
2471530000

2471530000

Weidmuller

TERMINAL BLOCK, 7.50 MM, 2 POS

34

1824640000

1824640000

Weidmuller

TERM BLK 4P SIDE ENT 3.81MM PCB

233

2014060000

2014060000

Weidmuller

PRINTED CIRCUIT BOARD TERMINALS,

10

999355

999355

Weidmuller

TERM BLOCK 8POS 45DEG 5MM PCB

371

1473390000

1473390000

Weidmuller

PCB TERMINAL 3.5MM

418

1884440000

1884440000

Weidmuller

TERM BLOCK 10POS 45DEG 5MM PCB

99

1697550000

1697550000

Weidmuller

TERM BLK 2P SIDE ENTRY 15MM PCB

100

1047230000

1047230000

Weidmuller

TERM BLK 4P SIDE ENTRY 15MM PCB

16

1330530000

1330530000

Weidmuller

TERM BLK 10POS TOP ENTRY 5MM PCB

10

1884660000

1884660000

Weidmuller

TERM BLOCK 10POS 45DEG 5MM PCB

0

1885990000

1885990000

Weidmuller

TERM BLK 13POS 45DEG 3.81MM PCB

110

1697190000

1697190000

Weidmuller

TERM BLOCK 3POS 45DEG 5MM PCB

0

1330440000

1330440000

Weidmuller

TERM BLK 3POS TOP ENTRY 5MM PCB

397

1912530000

1912530000

Weidmuller

TERM BLK 3P SIDE ENT 5.08MM PCB

315

1331870000

1331870000

Weidmuller

LMF 5.00/17/90 3.5SN OR BX

80

1885380000

1885380000

Weidmuller

TERM BLOCK 22POS 45DEG 3.5MM PCB

70

1870940000

1870940000

Weidmuller

TERM BLK 17P TOP ENT 3.81MM PCB

80

1473430000

1473430000

Weidmuller

PCB TERMINAL 3.5MM

420

9994420000

9994420000

Weidmuller

TERM BLK 12POS 45DEG 5.08MM PCB

25300

1330300000

1330300000

Weidmuller

TERM BLK 13POS TOP ENTRY 5MM PCB

100

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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