Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
995116

995116

Weidmuller

TERM BLOCK 13POS 45DEG 5MM PCB

0

1473680000

1473680000

Weidmuller

PCB TERMINAL 5.00MM

0

1426750000

1426750000

Weidmuller

LMFS 5.08/18/180 3.5 SN BK BX

0

0289660000

0289660000

Weidmuller

TOP 4GS/7.62/90/2 2 PIN OG

0

995150

995150

Weidmuller

TERM BLK 22P SIDE ENT 5.08MM PCB

0

1331640000

1331640000

Weidmuller

TERM BLK 20P TOP ENT 5.08MM PCB

0

1425260000

1425260000

Weidmuller

LMF 5.00/23/180 3.5SN BK BX

0

1331130000

1331130000

Weidmuller

LMFS 5.08/16/90 3.5SN OR BX

0

2472090000

2472090000

Weidmuller

TERMINAL BLOCK, 7.50 MM, 3 POS

15880

1785610000

1785610000

Weidmuller

TERM BLK 4P SIDE ENT 5.08MM PCB

0

9511950000

9511950000

Weidmuller

TERM BLOCK 18POS 45DEG 5MM PCB

0

995395

995395

Weidmuller

TERM BLK 11POS 45DEG 7.62MM PCB

0

1473840000

1473840000

Weidmuller

PCB TERMINAL 7.5MM

0

1870760000

1870760000

Weidmuller

TERM BLK 14POS TOP ENT 3.5MM PCB

0

1226580000

1226580000

Weidmuller

TERM BLK 8P SIDE ENTRY 15MM PCB

0

1889000000

1889000000

Weidmuller

TERM BLOCK 4POS 45DEG 7.5MM PCB

0

1697210000

1697210000

Weidmuller

TERM BLK 3P SIDE ENT 7.62MM PCB

0

1824920000

1824920000

Weidmuller

TERM BLK 6POS SIDE ENT 7.5MM PCB

0

1912980000

1912980000

Weidmuller

TERM BLK 3P SIDE ENT 9.53MM PCB

0

1047360000

1047360000

Weidmuller

TERM BLOCK 1POS SIDE ENTRY PCB

80

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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