Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
995340

995340

Weidmuller

TERM BLK 8P SIDE ENT 7.62MM PCB

0

995419

995419

Weidmuller

TERM BLK 4P SIDE ENT 10.16MM PCB

0

1331420000

1331420000

Weidmuller

LMF 5.08/24/180 3.5SN OR BX

0

999360

999360

Weidmuller

TERM BLOCK 13POS 45DEG 5MM PCB

0

1844710000

1844710000

Weidmuller

TERM BLK 16P SIDE ENT 5.08MM PCB

0

1769350000

1769350000

Weidmuller

TERM BLK 13P SIDE ENT 5.08MM PCB

0

1845250000

1845250000

Weidmuller

TERM BLOCK 7POS 45DEG 3.5MM PCB

0

9995110000

9995110000

Weidmuller

TERM BLK 18P TOP ENT 5.08MM PCB

0

1885010000

1885010000

Weidmuller

TERM BLOCK 8POS 45DEG 7.62MM PCB

0

1811290000

1811290000

Weidmuller

TERM BLK 2POS SIDE ENT 3.5MM PCB

0

1331340000

1331340000

Weidmuller

LMF 5.08/17/180 3.5SN OR BX

0

1922890000

1922890000

Weidmuller

TERM BLK 8POS SIDE ENTRY 5MM PCB

1200

1869850000

1869850000

Weidmuller

TERM BLK 5POS TOP ENT 7.62MM PCB

0

1331840000

1331840000

Weidmuller

LMF 5.00/15/90 3.5SN OR BX

80

1885090000

1885090000

Weidmuller

TERM BLOCK 9POS 45DEG 5.08MM PCB

0

1571700000

1571700000

Weidmuller

TERM BLK 9POS TOP ENT 7.62MM PCB

0

1811710000

1811710000

Weidmuller

TERM BLOCK 11POS 45DEG 5MM PCB

0

1845410000

1845410000

Weidmuller

TERM BLOCK 6POS 45DEG 5MM PCB

0

1703780000

1703780000

Weidmuller

TERM BLK 10P SIDE ENT 3.5MM PCB

0

1426160000

1426160000

Weidmuller

LMF 5.08/11/180 3.5SN BK BX

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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