Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
995330

995330

Weidmuller

TERM BLOCK 11POS 45DEG 7.5MM PCB

0

1782530000

1782530000

Weidmuller

TERM BLK 16POS 45DEG 5.08MM PCB

0

1769640000

1769640000

Weidmuller

TERM BLK 4P SIDE ENT 5.08MM PCB

0

1356940000

1356940000

Weidmuller

TERM BLK 11P SIDE ENT 6.35MM PCB

0

1769650000

1769650000

Weidmuller

TERM BLK 5P SIDE ENT 5.08MM PCB

0

1871090000

1871090000

Weidmuller

TERM BLK 14P SIDE ENT 3.5MM PCB

0

1425520000

1425520000

Weidmuller

LMFS 5.00/23/90 3.5SN BK BX

0

1922930000

1922930000

Weidmuller

TERM BLK 20P SIDE ENTRY 5MM PCB

0

1426390000

1426390000

Weidmuller

LMFS 5.08/09/90 3.5SN BK BX

0

1632610000

1632610000

Weidmuller

TERM BLK 14P SIDE ENT 5.08MM PCB

0

1424980000

1424980000

Weidmuller

LMF 5.00/21/90 3.5SN BK BX

0

999344

999344

Weidmuller

TERM BLK 18P SIDE ENTRY 5MM PCB

0

1874910000

1874910000

Weidmuller

TERM BLK 6POS SIDE ENT 7.5MM PCB

0

995142

995142

Weidmuller

TERM BLK 14P SIDE ENT 5.08MM PCB

0

1825010000

1825010000

Weidmuller

TERM BLK 8P SIDE ENT 7.62MM PCB

0

2500600000

2500600000

Weidmuller

PCB TERMINAL, 15.00 MM, NO. OF P

20

1047410000

1047410000

Weidmuller

TERM BLK 2P SIDE ENTRY 15MM PCB

0

1425110000

1425110000

Weidmuller

LMF 5.00/09/180 3.5SN BX BX

0

1331530000

1331530000

Weidmuller

LMFS 5.08/11/180 3.5SN OR BX

0

995111

995111

Weidmuller

TERM BLOCK 8POS 45DEG 5MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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