Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
9995120000

9995120000

Weidmuller

TERM BLK 19P TOP ENT 5.08MM PCB

0

1875380000

1875380000

Weidmuller

TERM BLK 8POS TOP ENT 3.81MM PCB

0

1844690000

1844690000

Weidmuller

TERM BLK 13P SIDE ENT 5.08MM PCB

0

1958500000

1958500000

Weidmuller

TERM BLOCK 23POS 45DEG 5MM PCB

0

1958330000

1958330000

Weidmuller

TERM BLOCK 14POS 45DEG 5MM PCB

0

1768920000

1768920000

Weidmuller

TERM BLK 9P SIDE ENT 5.08MM PCB

0

0391360000

0391360000

Weidmuller

TERM BLK 2POS TOP ENT 7.62MM PCB

0

2492240000

2492240000

Weidmuller

PCB TERMINAL, 15.00 MM, NO. OF P

40

1753890000

1753890000

Weidmuller

TERM BLK 2POS TOP ENT 7.62MM PCB

0

9511540000

9511540000

Weidmuller

TERM BLK 15P SIDE ENTRY 5MM PCB

0

1632590000

1632590000

Weidmuller

TERM BLK 11P SIDE ENT 5.08MM PCB

0

1885140000

1885140000

Weidmuller

TERM BLK 14POS 45DEG 5.08MM PCB

0

999577

999577

Weidmuller

TERM BLOCK 13POS 45DEG 3.5MM PCB

0

1636250000

1636250000

Weidmuller

TERM BLK 8P SIDE ENT 5.08MM PCB

0

1047420000

1047420000

Weidmuller

TERM BLK 3P SIDE ENTRY 15MM PCB

0

1769410000

1769410000

Weidmuller

TERM BLK 19P SIDE ENT 5.08MM PCB

0

995126

995126

Weidmuller

TERM BLOCK 23POS 45DEG 5MM PCB

0

0593860000

0593860000

Weidmuller

TERM BLK 6P SIDE ENT 5.08MM PCB

0

999693

999693

Weidmuller

TERM BLK 7POS SIDE ENT 3.5MM PCB

0

1330570000

1330570000

Weidmuller

TERM BLK 13POS TOP ENTRY 5MM PCB

100

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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