Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
2500530000

2500530000

Weidmuller

TERM BLK 10POS SIDE ENT 10MM PCB

10

1047310000

1047310000

Weidmuller

TERM BLK 4P SIDE ENTRY 15MM PCB

10

1988620000

1988620000

Weidmuller

TERM BLK 4P SIDE ENTRY 10MM PCB

4530

999568

999568

Weidmuller

TERM BLOCK 4POS 45DEG 3.5MM PCB

267

1885890000

1885890000

Weidmuller

TERM BLOCK 3POS 45DEG 3.81MM PCB

329

1888580000

1888580000

Weidmuller

TERM BLK 3P 45DEG 5MM PCB 190/RL

570

2500540000

2500540000

Weidmuller

TERM BLK 11POS SIDE ENT 10MM PCB

10

1885750000

1885750000

Weidmuller

TERM BLOCK 12POS 45DEG 3.5MM PCB

0

1811520000

1811520000

Weidmuller

TERM BLOCK 3POS 45DEG 5MM PCB

1189

1769970000

1769970000

Weidmuller

TERM BLK 6P SIDE ENT 5.08MM PCB

26

1331820000

1331820000

Weidmuller

LMF 5.00/13/90 3.5SN OR BX

100

1885900000

1885900000

Weidmuller

TERM BLOCK 4POS 45DEG 3.81MM PCB

217

2453730000

2453730000

Weidmuller

TERM BLK 6P SIDE ENTRY 10MM PCB

5040

1824420000

1824420000

Weidmuller

TERM BLK 2POS SIDE ENT 3.5MM PCB

0

1331710000

1331710000

Weidmuller

LMF 5.00/03/90 3.5SN OR BX

236

9993940000

9993940000

Weidmuller

TERM BLK 6P SIDE ENT 5.08MM PCB

652100

1884730000

1884730000

Weidmuller

TERM BLOCK 2POS 45DEG 5.08MM PCB

0

1769960000

1769960000

Weidmuller

TERM BLK 5P SIDE ENT 5.08MM PCB

0

1331020000

1331020000

Weidmuller

LMFS 5.08/08/90 3.5SN OR BX

0

1952320000

1952320000

Weidmuller

TERM BLOCK 10POS 45DEG 7.5MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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