Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1769140000

1769140000

Weidmuller

TERM BLK 8P SIDE ENT 5.08MM PCB

107440

2473420000

2473420000

Weidmuller

TERMINAL BLOCK, 7.50 MM, 1 POS

0

1884670000

1884670000

Weidmuller

TERM BLOCK 11POS 45DEG 5MM PCB

140

1886080000

1886080000

Weidmuller

TERM BLK 22POS 45DEG 3.81MM PCB

60

1473810000

1473810000

Weidmuller

PCB TERMINAL 5.00MM

640

1824500000

1824500000

Weidmuller

TERM BLK 10P SIDE ENT 3.5MM PCB

5115

1871310000

1871310000

Weidmuller

TERM BLK 24P SIDE ENT 3.81MM PCB

60

1330180000

1330180000

Weidmuller

TERM BLK 2POS TOP ENTRY 5MM PCB

8505590

1870880000

1870880000

Weidmuller

TERM BLK 23POS TOP ENT 3.5MM PCB

60

1884530000

1884530000

Weidmuller

TERM BLOCK 2POS 45DEG 5MM PCB

126

1884740000

1884740000

Weidmuller

TERM BLOCK 3POS 45DEG 5.08MM PCB

0

1885620000

1885620000

Weidmuller

TERM BLK 22POS 45DEG 3.81MM PCB

57

1760500000

1760500000

Weidmuller

TERM BLK 3P SIDE ENT 5.08MM PCB

2544

1870520000

1870520000

Weidmuller

TERM BLK 17POS TOP ENT 3.5MM PCB

45

1226220000

1226220000

Weidmuller

TERM BLK 4P SIDE ENT 10.16MM PCB

26

9993320000

9993320000

Weidmuller

TERM BLK 6POS SIDE ENTRY 5MM PCB

218300

1871200000

1871200000

Weidmuller

TERM BLK 13P SIDE ENT 3.81MM PCB

110

996772

996772

Weidmuller

TERM BLK 6POS SIDE ENT 3.5MM PCB

108

2014280000

2014280000

Weidmuller

LUP 10.16/02/90 5.0SN GY BX

80

1870400000

1870400000

Weidmuller

TERM BLK 15P SIDE ENT 3.5MM PCB

80

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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