Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1330280000

1330280000

Weidmuller

TERM BLK 11POS TOP ENTRY 5MM PCB

140

1825870000

1825870000

Weidmuller

TERM BLK 9POS TOP ENT 3.81MM PCB

100

1885320000

1885320000

Weidmuller

TERM BLOCK 16POS 45DEG 3.5MM PCB

0

1885190000

1885190000

Weidmuller

TERM BLOCK 3POS 45DEG 3.5MM PCB

0

1884790000

1884790000

Weidmuller

TERM BLOCK 8POS 45DEG 5.08MM PCB

0

1870380000

1870380000

Weidmuller

TERM BLK 13P SIDE ENT 3.5MM PCB

95

1825850000

1825850000

Weidmuller

TERM BLK 8POS TOP ENT 3.81MM PCB

0

1825890000

1825890000

Weidmuller

TERM BLK 11P TOP ENT 3.81MM PCB

130

1885240000

1885240000

Weidmuller

TERM BLOCK 8POS 45DEG 3.5MM PCB

98

9994400000

9994400000

Weidmuller

TERM BLK 10POS 45DEG 5.08MM PCB

89

1760520000

1760520000

Weidmuller

TERM BLK 3P SIDE ENT 5.08MM PCB

793

1330330000

1330330000

Weidmuller

TERM BLK 16POS TOP ENTRY 5MM PCB

80

1871050000

1871050000

Weidmuller

TERM BLK 10P SIDE ENT 3.5MM PCB

0

1473530000

1473530000

Weidmuller

PCB TERMINAL 3.5MM

303

1885470000

1885470000

Weidmuller

TERM BLOCK 8POS 45DEG 3.81MM PCB

0

1871190000

1871190000

Weidmuller

TERM BLK 24P SIDE ENT 3.5MM PCB

50

1769760000

1769760000

Weidmuller

TERM BLK 16P SIDE ENT 5.08MM PCB

209

1870850000

1870850000

Weidmuller

TERM BLK 20POS TOP ENT 3.5MM PCB

67

1473790000

1473790000

Weidmuller

PCB TERMINAL 5.00MM

562

1473570000

1473570000

Weidmuller

PCB TERMINAL 3.5MM

634

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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