Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1633040000

1633040000

Weidmuller

TERM BLK 12P SIDE ENT 5.08MM PCB

0

1953680000

1953680000

Weidmuller

TERM BLOCK 12POS 45DEG 10MM PCB

0

1425210000

1425210000

Weidmuller

LMF 5.00/18/180 3.5SN BK BX

0

1715380000

1715380000

Weidmuller

TERM BLK 3POS SIDE ENTRY 5MM PCB

500

1887630000

1887630000

Weidmuller

TERM BLOCK 5POS 45DEG 3.5MM PCB

0

995328

995328

Weidmuller

TERM BLOCK 9POS 45DEG 7.5MM PCB

0

1426690000

1426690000

Weidmuller

LMFS 5.08/13/180 3.5SN BK BX

0

1331290000

1331290000

Weidmuller

TERM BLK 24P SIDE ENT 5.08MM PCB

0

1356900000

1356900000

Weidmuller

TERM BLK 8P SIDE ENT 6.35MM PCB

0

1826180000

1826180000

Weidmuller

TERM BLK 7P TOP ENTRY 7.5MM PCB

0

995643

995643

Weidmuller

TERM BLK 8P SIDE ENT 10.16MM PCB

0

1597060000

1597060000

Weidmuller

TERM BLK 6POS TOP ENT 7.62MM PCB

0

1953970000

1953970000

Weidmuller

TERM BLOCK 6POS 45DEG 10MM PCB

0

1703820000

1703820000

Weidmuller

TERM BLK 14P SIDE ENT 3.5MM PCB

0

1536210000

1536210000

Weidmuller

TERM BLK 4P SIDE ENT 6.35MM PCB

0

1824880000

1824880000

Weidmuller

TERM BLK 2POS SIDE ENT 7.5MM PCB

0

2472160000

2472160000

Weidmuller

PCB TERMINAL, 7.50 MM, 10POS, 90

0

1887650000

1887650000

Weidmuller

TERM BLOCK 7POS 45DEG 3.5MM PCB

0

1869710000

1869710000

Weidmuller

TERM BLK 6P SIDE ENT 5.08MM PCB

0

2473010000

2473010000

Weidmuller

TERMINAL BLOCK, 7.50 MM, 3 POS

15480

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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