Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1988630000

1988630000

Weidmuller

TERM BLK 5P SIDE ENTRY 10MM PCB

50

2491940000

2491940000

Weidmuller

PCB TERMINAL, 15.00 MM, NO. OF P

20

1330290000

1330290000

Weidmuller

TERM BLK 12POS TOP ENTRY 5MM PCB

30

1047390000

1047390000

Weidmuller

TERM BLK 4P SIDE ENTRY 15MM PCB

19

1885270000

1885270000

Weidmuller

TERM BLOCK 11POS 45DEG 3.5MM PCB

140

1824770000

1824770000

Weidmuller

TERM BLK 5POS SIDE ENTRY 5MM PCB

13122

1824450000

1824450000

Weidmuller

TERM BLK 5POS SIDE ENT 3.5MM PCB

63

1715250000

1715250000

Weidmuller

TERM BLK 2POS SIDE ENTRY 5MM PCB

63500

1250370000

1250370000

Weidmuller

TERM BLK 3P TOP ENTRY 3.5MM SMD

0

1825650000

1825650000

Weidmuller

TERM BLK 3P TOP ENTRY 3.5MM PCB

0

1716120000

1716120000

Weidmuller

TERM BLOCK 2POS 45DEG 5.08MM PCB

25741000

2492120000

2492120000

Weidmuller

TERM BLK 3POS TOP ENTRY 10MM PCB

7640

1885390000

1885390000

Weidmuller

TERM BLOCK 23POS 45DEG 3.5MM PCB

59

1755190000

1755190000

Weidmuller

TERM BLOCK 1POS SIDE ENTRY PCB

300

1648310000

1648310000

Weidmuller

TERM BLK 2P SIDE ENT 10.16MM PCB

0

2492170000

2492170000

Weidmuller

TERM BLK 8POS TOP ENTRY 10MM PCB

2030

1473370000

1473370000

Weidmuller

PCB TERMINAL 3.5MM

420

1536160000

1536160000

Weidmuller

TERM BLOCK 1POS TOP ENTRY PCB

23

1885710000

1885710000

Weidmuller

TERM BLOCK 8POS 45DEG 3.5MM PCB

999

1330720000

1330720000

Weidmuller

TERM BLK 3P SIDE ENT 5.08MM PCB

286

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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