Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1824650000

1824650000

Weidmuller

TERM BLK 5P SIDE ENT 3.81MM PCB

238

9994380000

9994380000

Weidmuller

TERM BLOCK 8POS 45DEG 5.08MM PCB

73150

2492110000

2492110000

Weidmuller

TERM BLK 2POS TOP ENTRY 10MM PCB

118

1760510000

1760510000

Weidmuller

TERM BLK 2P SIDE ENT 5.08MM PCB

8222

1697140000

1697140000

Weidmuller

TERM BLK 2POS SIDE ENTRY 5MM PCB

0

2472120000

2472120000

Weidmuller

TERMINAL BLOCK, 7.50 MM, 6 POS

95250

1330430000

1330430000

Weidmuller

TERM BLK 2POS TOP ENTRY 5MM PCB

433130

2491660000

2491660000

Weidmuller

TERMINAL BLOCK, 7.50 MM, 6 POS

100100

1884400000

1884400000

Weidmuller

TERM BLOCK 6POS 45DEG 5MM PCB

0

2499430000

2499430000

Weidmuller

TERM BLK 2P SIDE ENTRY 10MM PCB

5080

1764920000

1764920000

Weidmuller

TERM BLOCK 3POS 45DEG 5.08MM PCB

0

2014290000

2014290000

Weidmuller

LUP 10.16/03/90 5.0SN GY BX

6080

1825690000

1825690000

Weidmuller

TERM BLK 7P TOP ENTRY 3.5MM PCB

160

1885200000

1885200000

Weidmuller

TERM BLOCK 4POS 45DEG 3.5MM PCB

37

1636170000

1636170000

Weidmuller

TERM BLK 2P SIDE ENT 10.16MM PCB

54

1330230000

1330230000

Weidmuller

TERM BLK 7POS TOP ENTRY 5MM PCB

196

1825700000

1825700000

Weidmuller

TERM BLK 8P TOP ENTRY 3.5MM PCB

13042622

1714980000

1714980000

Weidmuller

TERM BLOCK 2POS 45DEG 3.5MM PCB

347300

2453720000

2453720000

Weidmuller

TERM BLK 5P SIDE ENTRY 10MM PCB

4760

1988690000

1988690000

Weidmuller

TERM BLK 11POS SIDE ENT 10MM PCB

10

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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