Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1885820000

1885820000

Weidmuller

TERM BLOCK 19POS 45DEG 3.5MM PCB

80

1988670000

1988670000

Weidmuller

TERM BLK 9P SIDE ENTRY 10MM PCB

15

1870570000

1870570000

Weidmuller

TERM BLK 20POS TOP ENT 3.5MM PCB

67

999574

999574

Weidmuller

TERM BLOCK 10POS 45DEG 3.5MM PCB

0

1825670000

1825670000

Weidmuller

TERM BLK 5P TOP ENTRY 3.5MM PCB

14582940

1720100000

1720100000

Weidmuller

TERM BLK 12P SIDE ENT 3.5MM PCB

47

1783740000

1783740000

Weidmuller

TERM BLK 6P SIDE ENTRY 15MM PCB

0

1870870000

1870870000

Weidmuller

TERM BLK 22POS TOP ENT 3.5MM PCB

70

1724700000

1724700000

Weidmuller

TERM BLK 2P SIDE ENT 9.53MM PCB

2001800

1824800000

1824800000

Weidmuller

TERM BLK 8POS SIDE ENTRY 5MM PCB

139

1330510000

1330510000

Weidmuller

TERM BLK 8POS TOP ENTRY 5MM PCB

70

996778

996778

Weidmuller

TERM BLK 12P SIDE ENT 3.5MM PCB

1723

1885670000

1885670000

Weidmuller

TERM BLOCK 4POS 45DEG 3.5MM PCB

151

1330920000

1330920000

Weidmuller

TERM BLK 21P SIDE ENT 5.08MM PCB

60

1886090000

1886090000

Weidmuller

TERM BLK 23POS 45DEG 3.81MM PCB

60

1715300000

1715300000

Weidmuller

TERM BLOCK 3POS 45DEG 5MM PCB

4128000

1783750000

1783750000

Weidmuller

TERM BLK 8P SIDE ENTRY 15MM PCB

0

1871180000

1871180000

Weidmuller

TERM BLK 23P SIDE ENT 3.5MM PCB

60

1824820000

1824820000

Weidmuller

TERM BLK 3P SIDE ENT 5.08MM PCB

212

1330410000

1330410000

Weidmuller

TERM BLK 23POS TOP ENTRY 5MM PCB

40

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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