Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
TBLH10V-500-08BK

TBLH10V-500-08BK

CUI Devices

TERMINAL BLOCK, SCREWLESS, HIGH

273

691242510008

691242510008

Würth Elektronik Midcom

5.08 MM TERMINAL BLOCK, HORIZONT

95

691243200004

691243200004

Würth Elektronik Midcom

7.00 MM TERMINAL BLOCK, VERTICAL

499

691137910008

691137910008

Würth Elektronik Midcom

7.50 MM TERMINAL BLOCK, HORIZONT

88

EBWA-06-B

EBWA-06-B

Adam Tech

EURO BLOCK 6P

8

ED365/12

ED365/12

On-Shore Technology, Inc.

TERM BLK 12P SIDE ENT 7.5MM PCB

0

1071057

1071057

Phoenix Contact

PCB TERMINAL BLOCK, NOMINAL CURR

50

1862275

1862275

Phoenix Contact

TERM BLOCK 2POS 45DEG 5MM PCB

553

1823230

1823230

Phoenix Contact

TERM BLK 6P TOP ENTRY 3.5MM PCB

20

0399200506

0399200506

Woodhead - Molex

TERM BLK 6P SIDE ENTRY 15MM PCB

0

14010713101000

14010713101000

HARTING

TERM BLK 7POS TOP ENT 2.54MM SMD

349

691214210002

691214210002

Würth Elektronik Midcom

7.00 MM TERMINAL BLOCK, HORIZONT

938

1771059

1771059

Phoenix Contact

TERM BLK 5POS SIDE ENT 2.5MM SMD

138

691233610002

691233610002

Würth Elektronik Midcom

TERM BLOCK 1POS SIDE ENTRY PCB

0

1752133

1752133

Phoenix Contact

TERM BLOCK 5POS 25DEG 3.5MM PCB

240

1929546

1929546

Phoenix Contact

TERM BLK 3P SIDE ENT 12.7MM PCB

45

999355

999355

Weidmuller

TERM BLOCK 8POS 45DEG 5MM PCB

371

691242510006

691242510006

Würth Elektronik Midcom

5.08 MM TERMINAL BLOCK, HORIZONT

187

1862356

1862356

Phoenix Contact

TERM BLOCK 10POS 45DEG 5MM PCB

44

691244600003

691244600003

Würth Elektronik Midcom

10.16 MM TERMINAL BLOCK, VERTICA

500

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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