Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1729102

1729102

Phoenix Contact

TERM BLK 11P SIDE ENTRY 5MM PCB

185

1864503

1864503

Phoenix Contact

TERM BLOCK 9POS 45DEG 5MM PCB

28

ED793/2

ED793/2

On-Shore Technology, Inc.

TERM BLK 2POS SIDE ENTRY 5MM PCB

520

1473390000

1473390000

Weidmuller

PCB TERMINAL 3.5MM

418

2834080-1

2834080-1

TE Connectivity AMP Connectors

TERM BLK 2POS SIDE ENTRY 5MM PCB

3330

1990177

1990177

Phoenix Contact

TERM BLOCK 19POS 45DEG 2.5MM PCB

0

1884440000

1884440000

Weidmuller

TERM BLOCK 10POS 45DEG 5MM PCB

99

691216900002

691216900002

Würth Elektronik Midcom

TERM BLK 2P TOP ENTRY 7.5MM PCB

241

ED3000/3

ED3000/3

On-Shore Technology, Inc.

TERM BLOCK 3POS 45DEG 5MM PCB

2011

796984-8

796984-8

TE Connectivity AMP Connectors

TERM BLK 8P SIDE ENT 5.08MM PCB

335

OSTTE120104

OSTTE120104

On-Shore Technology, Inc.

TERM BLK 12P SIDE ENT 3.5MM PCB

6861

284415-3

284415-3

TE Connectivity AMP Connectors

TERM BLK 3POS TOP ENT 3.81MM PCB

726

691241700004

691241700004

Würth Elektronik Midcom

5.00 MM TERMINAL BLOCK, VERTICAL

495

1985027

1985027

Phoenix Contact

TERM BLOCK 8POS 45DEG 3.5MM PCB

357

691412220007M

691412220007M

Würth Elektronik Midcom

TERM BLOCK 7POS 45DEG 7MM PCB

0

ED655/8DS

ED655/8DS

On-Shore Technology, Inc.

TERM BLK 8POS SIDE ENTRY 7MM PCB

0

1823544

1823544

Phoenix Contact

TERM BLK 4POS TOP ENT 5.08MM PCB

100

1823269

1823269

Phoenix Contact

TERM BLK 9P TOP ENTRY 3.5MM PCB

93

TBLH10V-500-02BK

TBLH10V-500-02BK

CUI Devices

TERMINAL BLOCK, SCREWLESS, HIGH

1278

1776112-2

1776112-2

TE Connectivity AMP Connectors

TERM BLK 2POS SIDE ENT 3.5MM PCB

9

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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