Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
691213600001

691213600001

Würth Elektronik Midcom

TERM BLOCK 1POS TOP ENTRY PCB

0

796911-3

796911-3

TE Connectivity AMP Connectors

TERM BLK 3P SIDE ENT 5.08MM PCB

172

1713017

1713017

Phoenix Contact

TERM BLOCK 2POS 45DEG 3.5MM PCB

1504

1743184

1743184

Phoenix Contact

TERM BLOCK 7POS 45DEG 3.81MM PCB

4200

OSTHD050080

OSTHD050080

On-Shore Technology, Inc.

TERM BLOCK 5POS 5.08MM PCB

7500

TBL002A-350-12GY-2GY

TBL002A-350-12GY-2GY

CUI Devices

TERMINAL BLOCK, SCREWLESS, 3.50,

481

1991037

1991037

Phoenix Contact

TERM BLK 8POS SIDE ENTRY 5MM PCB

170

EM292903-UL

EM292903-UL

PowerStor (Eaton)

TERM BLK 3P SIDE ENT 10.16MM PCB

376

282841-4

282841-4

TE Connectivity AMP Connectors

TERM BLK 4P SIDE ENT 5.08MM PCB

572

691243210010

691243210010

Würth Elektronik Midcom

7.00 MM TERMINAL BLOCK, HORIZONT

99

691412420003

691412420003

Würth Elektronik Midcom

TERM BLOCK 3POS 45DEG 7.62MM PCB

0

1017530

1017530

Phoenix Contact

TERM BLK 6P SIDE ENT 10.16MM PCB

89

691241700009

691241700009

Würth Elektronik Midcom

5.00 MM TERMINAL BLOCK, VERTICAL

199

1885640000

1885640000

Weidmuller

TERM BLK 24POS 45DEG 3.81MM PCB

45

1848668

1848668

Phoenix Contact

TERM BLOCK 4POS TOP ENTRY 3.5MM

245

796690-2

796690-2

TE Connectivity AMP Connectors

TERM BLOCK 2POS 35DEG 5MM PCB

9003

1871250000

1871250000

Weidmuller

TERM BLK 18P SIDE ENT 3.81MM PCB

80

691244500009

691244500009

Würth Elektronik Midcom

5.08 MM TERMINAL BLOCK, VERTICAL

99

1885430000

1885430000

Weidmuller

TERM BLOCK 4POS 45DEG 3.81MM PCB

0

YO0621500000G

YO0621500000G

Anytek (Amphenol Anytek)

TERM BLK 6P SIDE ENT 3.81MM PCB

2065

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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