Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1716070000

1716070000

Weidmuller

TERM BLOCK 3POS 45DEG 5.08MM PCB

53582500

1724013

1724013

Phoenix Contact

TERM BLK 2P SIDE ENT 5.08MM PCB

0

691245810003

691245810003

Würth Elektronik Midcom

10.00 MM TERMINAL BLOCK, HORIZON

379

1824556

1824556

Phoenix Contact

TERM BLK 5POS SIDE ENT 3.5MM SMD

1

1-1986714-1

1-1986714-1

TE Connectivity AMP Connectors

TERM BLK 11POS SIDE ENT 15MM PCB

0

31061103

31061103

RIA Connect / METZ CONNECT

TERM BLK 3P TOP ENTRY 3.5MM PCB

385

3-282836-0

3-282836-0

TE Connectivity AMP Connectors

TERM BLK 8POS SIDE ENTRY 5MM PCB

640

796682-2

796682-2

TE Connectivity AMP Connectors

TERM BLK 2POS SIDE ENTRY 5MM PCB

287

1889262

1889262

Phoenix Contact

TERM BLOCK 1POS 45DEG PCB

817

1826040000

1826040000

Weidmuller

TERM BLK 2POS TOP ENT 5.08MM PCB

0

1715190

1715190

Phoenix Contact

TERM BLK 6POS SIDE ENTRY 5MM PCB

30

1825660000

1825660000

Weidmuller

TERM BLK 4P TOP ENTRY 3.5MM PCB

0

ED3001/3-KD

ED3001/3-KD

On-Shore Technology, Inc.

TERM BLOCK 3POS 45DEG 5MM PCB

0

1824620000

1824620000

Weidmuller

TERM BLK 2P SIDE ENT 3.81MM PCB

459

ED4101/7-KD

ED4101/7-KD

On-Shore Technology, Inc.

TERM BLK 7POS SIDE ENTRY 5MM PCB

0

282852-3

282852-3

TE Connectivity AMP Connectors

TERM BLK 3POS TOP ENTRY 10MM PCB

592

1331940000

1331940000

Weidmuller

LMF 5.00/23/90 3.5SN OR BX

54

31073103

31073103

RIA Connect / METZ CONNECT

SCREW TYPE, TERMINAL BLOCK, RIGH

681

1546215-2

1546215-2

TE Connectivity AMP Connectors

TERM BLK 2P SIDE ENT 2.54MM PCB

1784

1871150000

1871150000

Weidmuller

TERM BLK 20P SIDE ENT 3.5MM PCB

67

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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