Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
OSTTD030161

OSTTD030161

On-Shore Technology, Inc.

TERM BLK 3POS TOP ENTRY 5MM PCB

1078

1751112

1751112

Phoenix Contact

TERM BLOCK 4POS 55DEG 3.5MM PCB

18422500

1-1986714-0

1-1986714-0

TE Connectivity AMP Connectors

TERM BLK 10POS SIDE ENT 15MM PCB

0

1885920000

1885920000

Weidmuller

TERM BLOCK 6POS 45DEG 3.81MM PCB

85

1473550000

1473550000

Weidmuller

PCB TERMINAL 3.5MM

217

1776244-5

1776244-5

TE Connectivity AMP Connectors

TERM BLK 5POS SIDE ENTRY 5MM PCB

0

2-1986711-4

2-1986711-4

TE Connectivity AMP Connectors

TERM BLK 24P SIDE ENTRY 5MM PCB

99

TBL007A-500-07GY

TBL007A-500-07GY

CUI Devices

TERMINAL BLOCK, SCREWLESS, 5.00,

320

284391-9

284391-9

TE Connectivity AMP Connectors

TERM BLK 9POS SIDE ENT 3.5MM PCB

369

2908485

2908485

Phoenix Contact

TERM BLK 4POS SIDE ENTRY 5MM PCB

552500

691416500009

691416500009

Würth Elektronik Midcom

5.08 MM TERMINAL BLOCK, VERTICAL

99

AST0550302

AST0550302

RIA Connect / METZ CONNECT

TERM BLK 3POS SIDE ENTRY 5MM PCB

329

1769950000

1769950000

Weidmuller

TERM BLK 4P SIDE ENT 5.08MM PCB

0

691412220004M

691412220004M

Würth Elektronik Midcom

TERM BLOCK 4POS 45DEG 7MM PCB

0

1885660000

1885660000

Weidmuller

TERM BLOCK 3POS 45DEG 3.5MM PCB

39

1991105

1991105

Phoenix Contact

TERM BLK 3POS TOP ENTRY 5MM PCB

0

ED505/3DS

ED505/3DS

On-Shore Technology, Inc.

TERM BLK 3POS TOP ENTRY 5MM PCB

1285

1709717

1709717

Phoenix Contact

TERM BLK 5P SIDE ENT 10.16MM PCB

26

1891975

1891975

Phoenix Contact

TERM BLK 6POS SIDE ENTRY 5MM PCB

110

1861962

1861962

Phoenix Contact

TERM BLOCK 5POS 45DEG 3.5MM PCB

243

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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