Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1989858

1989858

Phoenix Contact

TERM BLOCK 13POS 45DEG 2.5MM PCB

118

1870920000

1870920000

Weidmuller

TERM BLK 15P TOP ENT 3.81MM PCB

90

1886010000

1886010000

Weidmuller

TERM BLK 15POS 45DEG 3.81MM PCB

90

1884570000

1884570000

Weidmuller

TERM BLOCK 6POS 45DEG 5MM PCB

0

1724680000

1724680000

Weidmuller

TERM BLK 2P SIDE ENT 9.53MM PCB

0

1-284391-2

1-284391-2

TE Connectivity AMP Connectors

TERM BLK 12P SIDE ENT 3.5MM PCB

4399

ED3101/3-WD

ED3101/3-WD

On-Shore Technology, Inc.

TERM BLK 3POS SIDE ENTRY 5MM PCB

75

31.006

31.006

Altech Corporation

TERM BLK 3POS SIDE ENTRY 5MM PCB

100350

796691-2

796691-2

TE Connectivity AMP Connectors

TERM BLK 2POS SIDE ENTRY 5MM PCB

963

1-1986714-2

1-1986714-2

TE Connectivity AMP Connectors

TERM BLK 12POS SIDE ENT 15MM PCB

0

2500560000

2500560000

Weidmuller

TERM BLOCK 1POS SIDE ENTRY PCB

65

1871270000

1871270000

Weidmuller

TERM BLK 20P SIDE ENT 3.81MM PCB

7763

1716030000

1716030000

Weidmuller

TERM BLK 3P SIDE ENT 5.08MM PCB

79939000

ASM01W0164-5G16

ASM01W0164-5G16

RIA Connect / METZ CONNECT

TERM BLOCK 1POS TOP ENTRY SMD

0

691236510002

691236510002

Würth Elektronik Midcom

TERM BLK 2P SIDE ENT 5.08MM PCB

137

SR99S01VBNN03G7

SR99S01VBNN03G7

RIA Connect / METZ CONNECT

TERM BLOCK 1POS SIDE ENTRY PCB

3690

009276002021106

009276002021106

Elco (AVX)

TERM BLK 2POS SIDE ENT 2.5MM SMD

3676

1862343

1862343

Phoenix Contact

TERM BLOCK 9POS 45DEG 5MM PCB

0

ED4101/4-KD

ED4101/4-KD

On-Shore Technology, Inc.

TERM BLK 4POS SIDE ENTRY 5MM PCB

0

31055102

31055102

RIA Connect / METZ CONNECT

SCREW TYPE, TERMINAL BLOCK, RIGH

819

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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