Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
691242800003

691242800003

Würth Elektronik Midcom

10.00 MM TERMINAL BLOCK, VERTICA

200

31001103

31001103

RIA Connect / METZ CONNECT

SCREW TYPE, TERMINAL BLOCK, RIGH

1030

1790283

1790283

Phoenix Contact

TERM BLOCK 2POS 45DEG 5.08MM PCB

1050

1985917

1985917

Phoenix Contact

TERM BLK 3P SIDE ENT 5.08MM PCB

1333

1752230

1752230

Phoenix Contact

TERM BLOCK 4POS 25DEG 5MM PCB

149

691412220004

691412220004

Würth Elektronik Midcom

TERM BLOCK 4POS 45DEG 7MM PCB

0

1047200000

1047200000

Weidmuller

TERM BLOCK 1POS SIDE ENTRY PCB

99

1-796682-2

1-796682-2

TE Connectivity AMP Connectors

TERM BLK 12P SIDE ENTRY 5MM PCB

367

TB003-500-P02BE

TB003-500-P02BE

CUI Devices

TERMINAL BLOCK, SCREW TYPE, 5.00

13558

1723027

1723027

Phoenix Contact

TERM BLK 3P SIDE ENT 5.08MM PCB

8500

1-796949-4

1-796949-4

TE Connectivity AMP Connectors

TERM BLK 14P SIDE ENT 5.08MM PCB

80

1822930

1822930

Phoenix Contact

TERM BLK 9P SIDE ENT 3.81MM PCB

0

EB167A-06-M-180

EB167A-06-M-180

Adam Tech

EURO BLOCK, 6 POSITION

57

284094-2

284094-2

TE Connectivity AMP Connectors

TERM BLK 2POS TOP ENT 5.08MM PCB

2772

1731828

1731828

Phoenix Contact

TERM BLK 2P SIDE ENT 5.08MM PCB

315

691412120011B

691412120011B

Würth Elektronik Midcom

3.50 MM TERMINAL BLOCK, 45 ENTR

384

1985195

1985195

Phoenix Contact

TERM BLOCK 2POS 45DEG 3.5MM PCB

19196

691232710006

691232710006

Würth Elektronik Midcom

5.00 MM TERMINAL BLOCK, DOUBLE L

180

691412120010B

691412120010B

Würth Elektronik Midcom

3.50 MM TERMINAL BLOCK, 45 ENTR

204

1705085

1705085

Phoenix Contact

TERM BLOCK 1POS SIDE ENTRY PCB

170

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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