Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1047150000

1047150000

Weidmuller

TERM BLK 4P SIDE ENTRY 15MM PCB

12

1071181

1071181

Phoenix Contact

PCB TERMINAL BLOCK, NOMINAL CURR

284

2834085-1

2834085-1

TE Connectivity AMP Connectors

TERM BLOCK 2POS 45DEG 2.54MM PCB

5711

2500580000

2500580000

Weidmuller

PCB TERMINAL, 15.00 MM, NO. OF P

47

TBL004-508-11BE-2GY

TBL004-508-11BE-2GY

CUI Devices

TERMINAL BLOCK, SCREWLESS, 5.08,

247

1-284414-1

1-284414-1

TE Connectivity AMP Connectors

TERM BLK 11POS TOP ENT 3.5MM PCB

397

1-282837-4

1-282837-4

TE Connectivity AMP Connectors

TERM BLK 14P SIDE ENT 5.08MM PCB

118

691416600005

691416600005

Würth Elektronik Midcom

10.16 MM TERMINAL BLOCK, VERTICA

99

1017515

1017515

Phoenix Contact

TERM BLK 3P SIDE ENT 6.35MM PCB

95

282836-1

282836-1

TE Connectivity AMP Connectors

TERM BLK 2POS SIDE ENTRY 5MM PCB

1275

1725328

1725328

Phoenix Contact

TERM BLOCK 4POS 45DEG 5MM PCB

139

691127700005B

691127700005B

Würth Elektronik Midcom

TERM BLK 5POS TOP ENTRY 5MM PCB

0

691415520006

691415520006

Würth Elektronik Midcom

5.08 MM TERMINAL BLOCK, 45 ENTR

89

1783680000

1783680000

Weidmuller

TERM BLK 3P SIDE ENTRY 15MM PCB

22

TB010-508-08BE

TB010-508-08BE

CUI Devices

TERMINAL BLOCK, SCREW TYPE, 5.08

826

691136810007

691136810007

Würth Elektronik Midcom

10.00 MM TERMINAL BLOCK, HORIZON

100

XW4L-09A1-V1

XW4L-09A1-V1

Omron Electronics Components

TERM BLK 9POS TOP ENT 2.54MM SMD

0

691244700009

691244700009

Würth Elektronik Midcom

5.00 MM TERMINAL BLOCK, VERTICAL

99

XW4L-02A1-H1

XW4L-02A1-H1

Omron Electronics Components

TERM BLK 2P SIDE ENT 2.54MM SMD

472

ED650/7DS

ED650/7DS

On-Shore Technology, Inc.

TERM BLK 7POS TOP ENTRY 7MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

RFQ BOM Call Skype Email
Top