Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1871260000

1871260000

Weidmuller

TERM BLK 19P SIDE ENT 3.81MM PCB

70

ED655/5DS

ED655/5DS

On-Shore Technology, Inc.

TERM BLK 5POS SIDE ENTRY 7MM PCB

0

1862505

1862505

Phoenix Contact

TERM BLOCK 11POS 45DEG 5MM PCB

42

EB147A-05-D

EB147A-05-D

Adam Tech

EURO BLOCK, 5 POSITION

349

1870460000

1870460000

Weidmuller

TERM BLK 21P SIDE ENT 3.5MM PCB

70

0393570016

0393570016

Woodhead - Molex

TERM BLK 16P SIDE ENT 3.5MM PCB

0

TB005-762-03BE

TB005-762-03BE

CUI Devices

TERMINAL BLOCK, SCREW TYPE, 7.62

1646

25-E100-09

25-E100-09

NTE Electronics, Inc.

TERMINAL BLOCK EUROSTYLE

134

8719

8719

Keystone Electronics Corp.

TERM BLK 3POS SIDE ENTRY 5MM PCB

4151500

1713309

1713309

Phoenix Contact

TERM BLOCK 5POS 35DEG 5.08MM PCB

11250

1824780000

1824780000

Weidmuller

TERM BLK 6POS SIDE ENTRY 5MM PCB

61

14010813101000

14010813101000

HARTING

TERM BLK 8POS TOP ENT 2.54MM SMD

0

1726163

1726163

Phoenix Contact

TERM BLK 4P SIDE ENT 5.08MM PCB

94

0399200503

0399200503

Woodhead - Molex

TERM BLK 3P SIDE ENTRY 15MM PCB

1660900

OSTTC033162

OSTTC033162

On-Shore Technology, Inc.

TERM BLK 3P SIDE ENT 10.16MM PCB

0

2453780000

2453780000

Weidmuller

TERM BLK 11POS SIDE ENT 10MM PCB

10

1725669

1725669

Phoenix Contact

TERM BLK 3P SIDE ENT 2.54MM PCB

40938000

691413720002B

691413720002B

Würth Elektronik Midcom

5.00 MM TERMINAL BLOCK, 45 ENTR

853

284414-8

284414-8

TE Connectivity AMP Connectors

TERM BLK 8P TOP ENTRY 3.5MM PCB

359

282861-3

282861-3

TE Connectivity AMP Connectors

TERM BLK 3P SIDE ENT 7.62MM PCB

570

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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