Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
OSTVN10A150

OSTVN10A150

On-Shore Technology, Inc.

TERM BLK 10P SIDE ENT 2.54MM PCB

2332

1848765

1848765

Phoenix Contact

TERM BLOCK 14POS TOP ENTRY 3.5MM

118

2453690000

2453690000

Weidmuller

TERM BLK 2P SIDE ENTRY 10MM PCB

114120

ED600/2DS

ED600/2DS

On-Shore Technology, Inc.

TERM BLK 2P SIDE ENTRY 10MM PCB

0

ED3000/12

ED3000/12

On-Shore Technology, Inc.

TERM BLOCK 12POS 45DEG 5MM PCB

147

1885730000

1885730000

Weidmuller

TERM BLOCK 10POS 45DEG 3.5MM PCB

61

1071070

1071070

Phoenix Contact

PCB TERMINAL BLOCK, NOMINAL CURR

70

1823900

1823900

Phoenix Contact

TERM BLK 7POS SIDE ENTRY 5MM PCB

0

1884520000

1884520000

Weidmuller

TERM BLOCK 16POS 45DEG 5MM PCB

90

691135700007

691135700007

Würth Elektronik Midcom

5.00 MM TERMINAL BLOCK, VERTICAL

199

691417320003S

691417320003S

Würth Elektronik Midcom

3.81 MM TERMINAL BLOCK, 45 ENTR

488

ED4101/5-KD

ED4101/5-KD

On-Shore Technology, Inc.

TERM BLK 5POS SIDE ENTRY 5MM PCB

169

1-1986715-2

1-1986715-2

TE Connectivity AMP Connectors

TERM BLK 12POS SIDE ENT 15MM PCB

0

32.5354

32.5354

Altech Corporation

PUSHIN PCB TERM 4P 2.5MM 2A 150V

398

691245610003

691245610003

Würth Elektronik Midcom

10.16 MM TERMINAL BLOCK, HORIZON

399

691411710002B

691411710002B

Würth Elektronik Midcom

5.00 MM TERMINAL BLOCK, HORIZONT

443

691241500008

691241500008

Würth Elektronik Midcom

5.08 MM TERMINAL BLOCK, VERTICAL

199

1729063

1729063

Phoenix Contact

TERM BLK 7POS SIDE ENTRY 5MM PCB

271

1546218-2

1546218-2

TE Connectivity AMP Connectors

TERM BLK 2P SIDE ENT 5.08MM PCB

0

EDZ705/3

EDZ705/3

On-Shore Technology, Inc.

TERM BLK 3POS TOP ENT 5.08MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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