Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
691415620002

691415620002

Würth Elektronik Midcom

10.16 MM TERMINAL BLOCK, 45 ENT

199

691214300002

691214300002

Würth Elektronik Midcom

3.81 MM TERMINAL BLOCK, VERTICAL

854

0395430006

0395430006

Woodhead - Molex

TERM BLK 6POS SIDE ENTRY 5MM PCB

632

1330880000

1330880000

Weidmuller

TERM BLK 17P SIDE ENT 5.08MM PCB

90

1824417

1824417

Phoenix Contact

TERM BLK 2POS TOP ENT 5.08MM SMD

43

ED115/3DS

ED115/3DS

On-Shore Technology, Inc.

TERM BLK 3P TOP ENTRY 7.5MM PCB

0

2492230000

2492230000

Weidmuller

PCB TERMINAL, 15.00 MM, NO. OF P

5025

1824200

1824200

Phoenix Contact

TERM BLK 3POS TOP ENT 3.81MM SMD

79

1731857

1731857

Phoenix Contact

TERM BLK 4P SIDE ENT 5.08MM PCB

2956

360272

360272

RIA Connect / METZ CONNECT

TERM BLOCK 1POS SIDE ENTRY PCB

0

0399100102

0399100102

Woodhead - Molex

TERM BLK 2P SIDE ENT 10.16MM PCB

3208480

1-796949-9

1-796949-9

TE Connectivity AMP Connectors

TERM BLK 19P SIDE ENT 5.08MM PCB

87

1707234

1707234

Phoenix Contact

TERM BLK 4POS SIDE ENTRY 5MM PCB

224

1700325

1700325

Phoenix Contact

TERM BLOCK 1POS SIDE ENTRY PCB

89

1331800000

1331800000

Weidmuller

LMF 5.00/11/90 3.5SN OR BX

100

1667770000

1667770000

Weidmuller

TERM BLK 3POS SIDE ENT 3.5MM PCB

298

1719028

1719028

Phoenix Contact

TERM BLK 3P SIDE ENT 9.53MM PCB

50

TBLH10-500-05BK

TBLH10-500-05BK

CUI Devices

TERMINAL BLOCK, SCREWLESS, HIGH

401

282873-3

282873-3

TE Connectivity AMP Connectors

TERM BLK 3P SIDE ENT 5.08MM PCB

297

1732111

1732111

Phoenix Contact

TERM BLOCK 1POS 45DEG PCB

300

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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