Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1-282841-0

1-282841-0

TE Connectivity AMP Connectors

TERM BLK 10P SIDE ENT 5.08MM PCB

47

TB008A-508-10BE

TB008A-508-10BE

CUI Devices

TERMINAL BLOCK, SCREW TYPE, 5.08

274

691254910003

691254910003

Würth Elektronik Midcom

7.50 MM TERMINAL BLOCK, HORIZONT

184

1856171

1856171

Phoenix Contact

TERM BLK 2P SIDE ENT 17.48MM PCB

0

1017521

1017521

Phoenix Contact

TERM BLK 2P SIDE ENT 6.35MM PCB

139

ED705/3

ED705/3

On-Shore Technology, Inc.

TERM BLK 3POS TOP ENTRY 5MM PCB

0

691413720010B

691413720010B

Würth Elektronik Midcom

5.00 MM TERMINAL BLOCK, 45 ENTR

60

1885370000

1885370000

Weidmuller

TERM BLOCK 21POS 45DEG 3.5MM PCB

70

0397000012

0397000012

Woodhead - Molex

TERM BLK 12P SIDE ENT 2.54MM PCB

209

TB003-500-P06BE

TB003-500-P06BE

CUI Devices

TERMINAL BLOCK, SCREW TYPE, 5.00

106

1819105

1819105

Phoenix Contact

TERM BLOCK 4POS 30DEG 7.5MM PCB

5

ED365/5

ED365/5

On-Shore Technology, Inc.

TERM BLK 5POS SIDE ENT 7.5MM PCB

220

EB167A-04-M-180

EB167A-04-M-180

Adam Tech

EURO BLOCK, 4 POSITION

9

TBL009-254-13GY-2GY

TBL009-254-13GY-2GY

CUI Devices

TERMINAL BLOCK, SCREWLESS, 2.54,

264

1986712-5

1986712-5

TE Connectivity AMP Connectors

TERM BLK 5P SIDE ENT 5.08MM PCB

346

15-676778

15-676778

CTR Electronics

CAN CONNECTOR (5 PACK)

189

691508110304

691508110304

Würth Elektronik Midcom

TERM BLOCK 4POS 3.5MM SMD

162

1891085

1891085

Phoenix Contact

TERM BLK 4P TOP ENTRY 3.5MM PCB

185

1071080

1071080

Phoenix Contact

PCB TERMINAL BLOCK, NOMINAL CURR

48

TBL008-1000-09BE

TBL008-1000-09BE

CUI Devices

TERMINAL BLOCK, SCREWLESS, 10.0,

36

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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