Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
TB001-500-08BE

TB001-500-08BE

CUI Devices

TERMINAL BLOCK, SCREW TYPE, 5.00

582

284414-2

284414-2

TE Connectivity AMP Connectors

TERM BLK 2P TOP ENTRY 3.5MM PCB

3700

282885-2

282885-2

TE Connectivity AMP Connectors

TERM BLK 2P SIDE ENT 5.08MM PCB

744

1822888

1822888

Phoenix Contact

TERM BLK 4P SIDE ENT 3.81MM PCB

0

1888221

1888221

Phoenix Contact

TERM BLK 3P SIDE ENT 3.81MM PCB

0

ED555/8DS

ED555/8DS

On-Shore Technology, Inc.

TERM BLK 8POS SIDE ENT 3.5MM PCB

1922

1986712-9

1986712-9

TE Connectivity AMP Connectors

TERM BLK 9P SIDE ENT 5.08MM PCB

328

282838-4

282838-4

TE Connectivity AMP Connectors

TERM BLK 4P SIDE ENTRY 10MM PCB

173

796692-6

796692-6

TE Connectivity AMP Connectors

TERM BLK 6P SIDE ENT 5.08MM PCB

473

9994420000

9994420000

Weidmuller

TERM BLK 12POS 45DEG 5.08MM PCB

25300

ED3101/7-WD

ED3101/7-WD

On-Shore Technology, Inc.

TERM BLK 7POS SIDE ENTRY 5MM PCB

0

1330300000

1330300000

Weidmuller

TERM BLK 13POS TOP ENTRY 5MM PCB

100

1822626

1822626

Phoenix Contact

TERM BLK 11POS TOP ENTRY 5MM PCB

0

691135700009

691135700009

Würth Elektronik Midcom

5.00 MM TERMINAL BLOCK, VERTICAL

199

1905683

1905683

Phoenix Contact

TERM BLK 5POS SIDE ENTRY 5MM PCB

250

TBLH10V-500-04BK

TBLH10V-500-04BK

CUI Devices

TERMINAL BLOCK, SCREWLESS, HIGH

342

282834-5

282834-5

TE Connectivity AMP Connectors

TERM BLK 5P SIDE ENT 2.54MM PCB

2728

1862123

1862123

Phoenix Contact

TERM BLOCK 10POS 45DEG 3.5MM PCB

56

TBL007A-500-10GY

TBL007A-500-10GY

CUI Devices

TERMINAL BLOCK, SCREWLESS, 5.00,

201

ED3001/11-KD

ED3001/11-KD

On-Shore Technology, Inc.

TERM BLOCK 11POS 45DEG 5MM PCB

0

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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