Terminal Blocks - Wire to Board

Image Part Number Description / PDF Quantity Rfq
1822587

1822587

Phoenix Contact

TERM BLK 7POS TOP ENTRY 5MM PCB

0

OSTTC100162

OSTTC100162

On-Shore Technology, Inc.

TERM BLK 10P SIDE ENTRY 5MM PCB

0

31101104

31101104

RIA Connect / METZ CONNECT

TERM BLK 4P SIDE ENT 5.08MM PCB

423

0398800404

0398800404

Woodhead - Molex

TERM BLOCK 4POS 35DEG 5.08MM PCB

317

1989748

1989748

Phoenix Contact

TERM BLOCK 2POS 45DEG 2.5MM PCB

2101

OSTTF090161

OSTTF090161

On-Shore Technology, Inc.

TERM BLK 9P TOP ENTRY 3.5MM PCB

0

TB007-508-02BE

TB007-508-02BE

CUI Devices

TERMINAL BLOCK, SCREW TYPE, 5.08

3131

1771143

1771143

Phoenix Contact

TERM BLK 7P TOP ENTRY 2.5MM SMD

0

1727764

1727764

Phoenix Contact

TERM BLK 5P SIDE ENT 3.81MM PCB

0

691253400002

691253400002

Würth Elektronik Midcom

7.62 MM TERMINAL BLOCK, VERTICAL

400

1704415

1704415

Phoenix Contact

TERM BLOCK 1POS 45DEG PCB 1=10PC

20

691418320004

691418320004

Würth Elektronik Midcom

3.81 MM TERMINAL BLOCK, 45 ENTR

315

SR99S01VBNN04G7

SR99S01VBNN04G7

RIA Connect / METZ CONNECT

TERM BLOCK 1POS SIDE ENTRY PCB

2814

2013930000

2013930000

Weidmuller

LUP 10.16/02/90V 5.0SN GY BX

60

OSTTE140104

OSTTE140104

On-Shore Technology, Inc.

TERM BLK 14P SIDE ENT 3.5MM PCB

212

1932494

1932494

Phoenix Contact

TERM BLK 2P SIDE ENTRY 15MM PCB

25

VI0321550000G

VI0321550000G

Anytek (Amphenol Anytek)

TERM BLK 3P SIDE ENT 5.08MM PCB

6783

1871010000

1871010000

Weidmuller

TERM BLK 24P TOP ENT 3.81MM PCB

60

2491630000

2491630000

Weidmuller

TERMINAL BLOCK, 7.50 MM, 3 POS

187

TBL009-254-15GY-2GY

TBL009-254-15GY-2GY

CUI Devices

TERMINAL BLOCK, SCREWLESS, 2.54,

238

Terminal Blocks - Wire to Board

1. Overview

Terminal blocks - wire to board are modular, insulated connectors used to securely join wires to printed circuit boards (PCBs). They provide reliable electrical connections while enabling easy maintenance and reconfiguration. These components play a critical role in bridging wired systems with electronic control units, ensuring signal integrity and power transmission in applications ranging from industrial automation to consumer electronics.

2. Main Types and Functional Classification

TypeFunctional CharacteristicsApplication Examples
Screw Terminal BlocksUse screws for mechanical clamping force, offering high reliability and vibration resistanceIndustrial control panels, HVAC systems
Spring Clamp Terminal BlocksUtilize spring pressure for quick wire insertion/removal without toolsSmart home devices, test equipment
IDC (Insulation Displacement Connectors)Cut through wire insulation for rapid termination, eliminating pre-strippingTelecom equipment, automotive wiring harnesses
Push-in Terminal BlocksAccept pre-stripped wires with minimal insertion forceLighting control systems, factory automation
PCB Terminal BlocksThrough-hole or surface-mount designs optimized for board-level integrationMedical devices, embedded systems

3. Structure and Components

A typical wire-to-board terminal block consists of: - Insulating Housing: Made from high-temperature resistant thermoplastics (e.g., PA66, PBT) for dielectric isolation - Conductive Terminals: Brass or phosphor bronze contacts with plating (Sn, Ag, Au) for corrosion resistance - Clamping Mechanism: Screw, spring, or lever-actuated systems for wire fixation - PCB Interface: Male/female contacts or solder tails for board mounting - Retention Features: Polarization keys and mechanical stops to prevent misalignment

4. Key Technical Specifications

ParameterImportanceTypical Values
Rated CurrentDetermines maximum continuous operating current capacity1-30A
Rated VoltageDefines safe operating voltage range50-600V
Contact ResistanceImpacts power loss and thermal performance 10m
Insulation ResistanceEnsures electrical safety and signal integrity 100M
Operating TemperatureDetermines material stability in working environment-40 C to +120 C
Wire Gauge RangeSpecifies compatible conductor sizes26-4AWG
Material Glow-Wire RatingMeasures fire resistance per IEC 60335650-960 C

5. Application Fields

Key industries include: - Industrial Automation: PLCs, motor drives, CNC machines - Consumer Electronics: Home appliances, audio equipment - Renewable Energy: Solar inverters, wind turbine controllers - Medical Equipment: Diagnostic devices, patient monitors - Automotive: EV charging systems, battery management units

6. Leading Manufacturers and Products

ManufacturerRepresentative ProductKey Features
Phoenix ContactPTSA 1.5/2-H-PESpring clamp, 1.5mm wire capacity, push-in PCB interface
TE ConnectivityCXT PCB Terminal BlockSurface-mount design, 3A rating, halogen-free
Weidm llerSAM 2.5/ 4-GNPlug-in connectors, vibration-proof, 2.5mm pitch
MolexPicoBlade 0.8mmUltra-compact IDC terminals for fine wires

7. Selection Recommendations

Key considerations: 1. Electrical Requirements: Match current/voltage ratings with system specifications 2. Mechanical Needs: Choose clamping method based on maintenance frequency 3. Environmental Factors: Select materials for temperature/humidity extremes 4. PCB Compatibility: Verify pitch, height, and footprint specifications 5. Total Cost: Balance upfront cost vs. long-term reliability in mission-critical applications

8. Industry Trends

Emerging trends include: - Miniaturization for IoT and wearable devices - High-density connectors supporting 0.4mm pitch - Smart terminal blocks with integrated diagnostics - Increased adoption of press-fit technology - RoHS-compliant materials with improved tracking resistance - Connectors for high-voltage EV systems (800V+)

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